Effect of Swirl Cup’s Venturi Shape on Spray Structure and Ignition Process

Author(s):  
Xiaofeng Wang ◽  
Yuzhen Lin ◽  
Haosheng Hu ◽  
Chi Zhang ◽  
Yao Kang

In a gas turbine engine combustor, combustion performance is tied to the spatial distribution of the fuel injected into the dome. Swirl cup, as an air blast atomizer, is widely used to provide a uniform presentation of fuel droplets to the combustor dome. In this paper, two swirl cups with different venturi angle have been studied: case 1 (with narrow venturi angle) and case 2 (with wide venturi angle). Kerosene is injected to the test domain through a simplex nozzle. The spatial distribution of droplet characteristics produced by the two swirl cups were measured using dual-phase Doppler anemometry (PDA). A single cup combustor has been built in order to characterize the swirl cups’ ignition phenomena. Spark ignition test has been performed for ground condition, two swirl cups’ lean ignition limits are obtained, and ignition sequences have been recorded by a high-speed video camera. Comparing the two swirl cups’ small droplets velocity, case 1 swirl cup produces a different velocity profile from typical swirl cup. The air stream outflowing from case 1 swirl cup just ran into the side wall. The droplet size around the spark plug of case 2 is smaller than case 1. Ignition test results show that case 2 swirl cup’s lean ignition limit is wider than case 1’s. Record of the ignition process deepened the understanding of spark ignition of the swirl diffusion flame. It takes some time for the kernel to anchor in swirl cup. The results demonstrate that swirl cup’s venturi shape strongly influence the spray structure. Thereby affect the combustor ignition performance.

Author(s):  
Bo Wang ◽  
Chi Zhang ◽  
Yuzhen Lin ◽  
Xin Hui ◽  
Jibao Li

In order to balance the low emission and wide stabilization for lean premixed prevaporized (LPP) combustion, the centrally staged layout is preferred in advanced aero-engine combustors. However, compared with the conventional combustor, it is more difficult for the centrally staged combustor to light up as the main stage air layer will prevent the pilot fuel droplets arriving at igniter tip. The goal of the present paper is to study the effect of the main stage air on the ignition of the centrally staged combustor. Two cases of the main swirler vane angle of the TeLESS-II combustor, 20 deg and 30 deg are researched. The ignition results at room inlet temperature and pressure show that the ignition performance of the 30 deg vane angle case is better than that of the 20 deg vane angle case. High-speed camera, planar laser induced fluorescence (PLIF), and computational fluids dynamics (CFD) are used to better understand the ignition results. The high-speed camera has recorded the ignition process, indicated that an initial kernel forms just adjacent the liner wall after the igniter is turned on, the kernel propagates along the radial direction to the combustor center and begins to grow into a big flame, and then it spreads to the exit of the pilot stage, and eventually stabilizes the flame. CFD of the cold flow field coupled with spray field is conducted. A verification of the CFD method has been applied with PLIF measurement, and the simulation results can qualitatively represent the experimental data in terms of fuel distribution. The CFD results show that the radial dimensions of the primary recirculation zone of the two cases are very similar, and the dominant cause of the different ignition results is the vapor distribution of the fuel. The concentration of kerosene vapor of the 30 deg vane angle case is much larger than that of the 20 deg vane angle case close to the igniter tip and along the propagation route of the kernel, therefore, the 30 deg vane angle case has a better ignition performance. For the consideration of the ignition performance, a larger main swirler vane angle of 30 deg is suggested for the better fuel distribution when designing a centrally staged combustor.


2018 ◽  
Author(s):  
Mohammadrasool Morovatiyan ◽  
Martia Shahsavan ◽  
Mengyan Shen ◽  
John Hunter Mack

Lean-burn engines are important due to their ability to reduce emissions, increase fuel efficiency, and mitigate engine knock. In this study, the surface roughness of spark plug electrodes is investigated as a potential avenue to extend the lean flammability limit of natural gas. A nano-/micro-morphology modification is applied on surface of the spark plug electrode to increase its surface roughness. High-speed Z-type Schlieren visualization is used to investigate the effect of the electrode surface roughness on the spark ignition process in a premixed methane-air charge at different lean equivalence ratios. In order to observe the onset of ignition and flame kernel behavior, experiments were conducted in an optically accessible constant volume combustion chamber at ambient pressures and temperatures. The results indicate that the lean flammability limit of spark-ignited methane can be lowered by modulating the surface roughness of the spark plug electrode.


Author(s):  
Mohammadrasool Morovatiyan ◽  
Martia Shahsavan ◽  
Mengyan Shen ◽  
J. Hunter Mack

Lean-burn engines are important due to their ability to reduce emissions, increase fuel efficiency, and mitigate engine knock. In this study, the surface roughness of spark plug electrodes is investigated as a potential avenue to extend the lean flammability limit of natural gas. A nano-/micro-morphology modification is applied on surface of the spark plug electrode to increase its surface roughness. High-speed Z-type Schlieren visualization is used to investigate the effect of the electrode surface roughness on the spark ignition process in a premixed methane-air charge at different lean equivalence ratios. In order to observe the onset of ignition and flame kernel behavior, experiments were conducted in an optically accessible constant volume combustion chamber at ambient pressures and temperatures. The results indicate that the lean flammability limit of spark-ignited methane can be lowered by modulating the surface roughness of the spark plug electrode.


Author(s):  
Jing-Tang Yang ◽  
Cliff Yuh-Yih Wu ◽  
Hung-Tsann Yang

A traditional and a modified backward-facing steps were designed to investigate the effects of flow characteristics on the ignition of the solid fuel slab in a sudden expansion combustor. Experiments were conducted separately in the cold flow for the turbulent flow field and in a hot oxidizing flow stream for the ignition tests. The velocity flowfield was measured by a laser-Doppler anemometer (LDA) and the ignition process was observed by a high-speed video camera. The inlet flow velocity for the cold flowfield measurements was kept at 15 m/s, but was varied for the ignition tests, whereas the step height of the backstep was 29 mm. The results show that the higher turbulence intensity in the boundary layer near the separated point did not always cause a higher turbulence intensity in the recirculation zone. However, the combustor with a modified backstep generated greater reverse flow rate, turbulence intensity and Reynolds stress in the recirculation zone. As a result, the ignition delay of solid fuel in the modified combustor was significantly reduced as compared with the traditional combustor.


Author(s):  
Bo Wang ◽  
Chi Zhang ◽  
Yuzhen Lin ◽  
Xin Hui ◽  
Jibao Li

In order to balance the low emission and wide stabilization for lean premixed prevaporized combustion, the centrally staged layout is preferred in advanced aero-engine combustors. However, compared with the conventional combustor, it is more difficult for the centrally staged combustor to light up as the main stage air layer will prevent the pilot fuel droplets arriving at igniter tip. The goal of the present paper is to study the effect of the main stage air on the ignition of the centrally staged combustor. Two cases of the main swirler vane angle of the TeLESS-II combustor, 20° and 30° are researched. The ignition results at room inlet temperature and pressure show that the ignition performance of the 30° vane angle case is better than that of the 20° vane angle case. High speed camera, PLIF and CFD are used to better understand the ignition results. The high-speed camera has recorded the ignition process, indicated that an initial kernel forms just adjacent the liner wall after the igniter is turned on, the kernel propagates along the radial direction to the combustor center and begins to grow into a big flame, and then it spreads to the exit of the pilot stage, and eventually stabilizes the flame. CFD of the cold flow field coupled with spray field is conducted. A verification of the CFD method has been applied with PLIF measurement, and the simulation results can qualitatively represent the experimental data in terms of fuel distribution. The CFD results show that the radial dimensions of the primary recirculation zone of the two cases are very similar, and the dominant cause of the different ignition results is the vapor distribution of the fuel. The concentration of kerosene vapor of the 30° vane angle case is much larger than that of the 20° vane angle case close to the igniter tip and along the propagation route of the kernel, therefore, the 30° vane angle case has a better ignition performance. For the consideration of the ignition performance, a larger main swirler vane angle of 30° is suggested for the better fuel distribution when designing a centrally staged combustor.


Author(s):  
Yi-Huan Kao ◽  
Michael Denton ◽  
Xionghui Wang ◽  
San-Mou Jeng ◽  
Ming-Chia Lai

The presented work focuses on the experimental spray structure and the combustion of a linearly-arranged 5-swirler array. The aerodynamics and spray characteristics of a non-reacting single swirler are reported first as a baseline, followed by those of a 5-swirler array to investigate the effect of swirling flow interactions on aerodynamics and combustion. For the baseline single swirler, the smaller droplets follow the air flow more closely and further dispersed away at the exit of swirler. Thus, the mean diameter of droplet increases with the flow developing further downstream. However, in the central portion of a 5-swirler array, the droplet size remains similar. It is attributed to that swirling flow interactions might provide better air/fuel mixing and the additional shear stress to break up droplet continuously and is evident by the higher turbulent intensity in the aerodynamic measurement. Due to the influence of gas phase, the distribution of liquid phase in center toroidal recirculation zone (CTRZ) is non-uniform in a 5-swirler array. The center swirler of a 5-swirler array features a larger CTRZ which is accompanied by two smaller CTRZs from its neighbors. The flame anchored by the center swirler of a 5-swirler array is richer than the other two neighboring flames when the inter-swirler spacing is 2D, where D is the diameter of swirler exit diameter. However, when the inter-swirler spacing is increased to 2.5D, all swirlers feature a similar flame, which is different from what is expected from non-reacting flow studies reported previously. The unexpected result should be attributed to the difference in swirling strength between non-reacting and reacting flows. Moreover, the high speed imaging is employed to investigate the flame spreading during ignition process for a 5-swirler array. The high-speed movies show that the directional mechanism of flame spreading along lateral direction remains basically the same and is independent of the investigated test parameters including: two inter-swirler spacings, five fuel flow rates, five air pressure drops across swirlers, and five upstream air temperatures. An empirical correlation incorporating normalized inter-swirler spacing, air/fuel ratio, Reynolds number, and normalized air temperature is proposed and validated through a normalization procedure within around ± 10% error. The increase of Reynolds number and normalized air temperature has favorable impact on the flame spreading, which is stated by the empirical correlation.


2012 ◽  
Vol 229-231 ◽  
pp. 695-699 ◽  
Author(s):  
Amir Khalid ◽  
Bukhari Manshoor

Diesel engines generate undesirable exhaust emissions during combustion process and identified as major source pollution in the worldwide ecosystem. To reduce emissions, the improvements throughout the premixing of fuel and air have been considered especially at early stage of ignition process. Purpose of this study is to clarify the effects of swirl velocity on flow fuel-air premixing mechanism and burning process in diesel combustion that strongly affects the exhaust emissions. The effects of physical factors on mixture formation and combustion process to improve exhaust emissions are discussed in detail. This study investigated diesel combustion fundamentally using a rapid compression machine (RCM) together with the schlieren photography and direct photography methods. RCM was used to simulate actual phenomenon inside the combustion chamber with changing design parameter such as swirl velocity, injection strategies and variable nozzle concept. The detail behavior of mixture formation during ignition delay period was investigated using the schlieren photography system with a high speed digital video camera. This method can capture spray evaporation, spray interference and mixture formation clearly with real images. Ignition process and flame development were investigated by direct photography method using a light sensitive high-speed color digital video camera. Moreover, the mechanism and behavior of mixture formation were analyzed by newly developed image analysis technique. Under high swirl condition, the ignition delay is extended, the higher heat losses and unutilized high-density oxygen associated with slower initial heat recovery begins might be the explanation for the longer combustion duration, reductions of pick heat release and promote combustion and soot oxidation. The real images of mixture formation and flame development reveal that the spray tip penetration is bended by the high swirl motion, fuel is mainly distributed at the center of combustion chamber, resulting that flame is only formed at the center region of the combustion chamber. It is necessary for high swirl condition to improve fuel-air premixing.


2013 ◽  
Vol 390 ◽  
pp. 327-332 ◽  
Author(s):  
Amir Khalid ◽  
M. Jaat ◽  
Izzuddin Zaman ◽  
B. Manshoor ◽  
Mas Fawzi

The alternative combustion strategies with systematic control of mixture formation have provided new opportunities and considerable improvement in the combustion process and response to meet the stringent emissions standards. Purpose of this research is to investigate the influences of pilot injection on the fuel-air premixing especially during ignition delay period. During this period, the interaction between fuel spray and surrounding gas prior to ignition which linked to the improvement of mixture formation, ignition process and initial heat recovery thus predominantly influences the combustion process and exhaust emissions. This study investigates the effects of pilot injection using a rapid compression machine together with the schlieren photography and direct photography methods. The detail behavior of mixture formation during ignition delay period was investigated using the schlieren photography system with a high speed digital video camera. This method can capture spray evaporation, spray interference and mixture formation clearly with real images. Ignition process and flame development were investigated by direct photography method using a light sensitive high-speed color digital video camera. Pilot injection promotes mixture formation during ignition delay period and slower oxidation reaction and thus leads to earlier rise and lower peak heat release rate.


Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1229
Author(s):  
Hongtao Zhang ◽  
Zhihua Wang ◽  
Yong He ◽  
Jie Huang ◽  
Kefa Cen

To improve our understanding of the interactive effects in combustion of binary multicomponent fuel droplets at sub-atmospheric pressure, combustion experiments were conducted on two fibre-supported RP-3 kerosene droplets at pressures from 0.2 to 1.0 bar. The burning life of the interactive droplets was recorded by a high-speed camera and a mirrorless camera. The results showed that the flame propagation time from burning droplet to unburned droplet was proportional to the normalised spacing distance between droplets and the ambient pressure. Meanwhile, the maximum normalised spacing distance from which the left droplet can be ignited has been investigated under different ambient pressure. The burning rate was evaluated and found to have the same trend as the single droplet combustion, which decreased with the reduction in the pressure. For every experiment, the interactive coefficient was less than one owing to the oxygen competition, except for the experiment at L/D0 = 2.5 and P = 1.0 bar. During the interactive combustion, puffing and microexplosion were found to have a significant impact on secondary atomization, ignition and extinction.


2018 ◽  
Vol 192 ◽  
pp. 02028
Author(s):  
Hassan Zulkifli Abu ◽  
Ibrahim Aniza ◽  
Mohamad Nor Norazman

Small-scale blast tests were carried out to observe and measure the influence of sandy soil towards explosive blast intensity. The tests were to simulate blast impact imparted by anti-vehicular landmine to a lightweight armoured vehicle (LAV). Time of occurrence of the three phases of detonation phase in soil with respect to upward translation time of the test apparatus were recorded using high-speed video camera. At the same time the target plate acceleration was measured using shock accelerometer. It was observed that target plate deformation took place at early stage of the detonation phase before the apparatus moved vertically upwards. Previous data of acceleration-time history and velocity-time history from air blast detonation were compared. It was observed that effects of soil funnelling on blast wave together with the impact from soil ejecta may have contributed to higher blast intensity that characterized detonation in soil, where detonation in soil demonstrated higher plate velocity compared to what occurred in air blast detonation.


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