The Analysis of Axial Momentum of the Rotor Tip Flows for Axial Compressors With Circumferential Grooves

Author(s):  
Xi Nan ◽  
Feng Lin ◽  
Sichen Wang ◽  
Le Liu ◽  
Ning Ma ◽  
...  

A new control volume analysis is developed in this paper aiming at assessing the circumferential grooves effectiveness on stability improvement. The underlying mechanism for this approach is based on the hypothesis that the spike stall precursors can be triggered by the forward spillage of the rotor tip leakage flow and the onset condition of such a spillage is determined by the axial momentum balance within the rotor tip region. Control volumes are defined to quantify the axial momentum balance of the whole region where the grooves influence the flow at the rotor tip. The distribution curve of the cumulative axial momentum along the axial chord indicates that the grooves change the rotor tip loading and increase the stability, which is useful to assess the different grooved casings. As an example, multiple-groove configurations for a transonic rotor are analyzed. The results verified the cumulative axial momentum distribution for different grooved casings are in accordance with the stall margin extension variations. Another example is to prescreen the best double-groove configurations for a low speed compressor. By using this current approach, a double-groove configuration was selected and validated by experiments. These examples demonstrate the current approach has great potential in helping pre-screen circumferential grooves. As an important issue, peak efficiency changed by the grooves is discussed in the last section. Entropy production is quantitatively compared with and without grooves.

2021 ◽  
Author(s):  
Sebastian Müller ◽  
Andreas Malcherek

Abstract In this paper a unified approach based on the momentum balance is presented, capable of predicting the pressure change of sudden contractions and sudden expansions. The use of empirically determined correction coefficients is not necessary. Therefore, the momentum balance is derived similarly for both applications but with different control volumes. The control volume takes into account the specific geometry of the hydraulic structure. With a properly chosen control volume, the unified approach requires coefficients that account for the velocity as well as pressure distributions on the boundaries of the control volume. These coefficients can be obtained by parameterizing the results of numerical simulations by simple analytical functions. The numerical model itself is validated by checking the simulated pressure change against calculated or measured pressure changes. It is found that the formulation of the momentum balance for the sudden expansion is more complex compared with the sudden contraction. The prediction of the pressure change of flows through sudden expansions can be improved by applying the momentum balance non-idealized. Most of the correction coefficients originate from an inappropriate application of Bernoulli’s energy conservation principle. Consequently, this leads to a gap between theory and experimental results. The proposed unified approach solely contains physical coefficients that are used to substitute integrals by averaged expressions.


Author(s):  
Jose Moreno ◽  
John Dodds ◽  
Mehdi Vahdati ◽  
Sina Stapelfeldt

Abstract Reynolds-averaged Navier-Stokes (RANS) equations are employed for aerodynamic and aeroelastic modelling in axial compressors. Their solutions are highly dependent on the turbulence models for closure. The main objective of this work is to assess the widely used Spalart-Allmaras model’s suitability for compressor flows. For this purpose, an extensive investigation of the sources of uncertainties in a high-speed multi-stage compressor rig was carried out. The grid resolution near the casing end wall, which affects the tip leakage flow and casing boundary layer, was found to have a major effect on the stability limit prediction. Refinements in this region led to a stall margin loss prediction. It was found that this loss was exclusively due to the destruction term in the SA model.


Author(s):  
M. W. Mu¨ller ◽  
H.-P. Schiffer ◽  
Melanie Voges ◽  
Chunill Hah

An experimental investigation on casing treatments in a one-stage transonic compressor is presented. The reference case consists of a radially staggered blisk and six circumferential grooves. Speedlines show that this axisymmetric treatment already provided a substantial increase in operating range with relatively small losses in efficiency. Since the onset of rotating stall in tip-critical high-speed compressors is always linked to the tip-leakage flow and the build-up of blockage within the blade passage. High-resolution measurement techniques have been employed to investigate the corresponding effects. Results with Particle Image Velocimetry show that the interaction between the tip leakage vortex and the shock front cause a blockage area. When throttled further, the blockage increases. The shock structure changes similar to the phenomena of vortex breakdown described by different researchers in the past, but a stagnation point is not present. Before reaching the stability limit, the interface line between the incoming flow and the blocked area moves towards the inlet plane of the rotor indicating spike-type stall inception. Wall pressure measurements confirmed this theory for the smooth wall, but with circumferential grooves applied, a part span stall cell develops prior to the stability limit. In order to assess the performance of circumferential grooves, two additional configurations are presented. The corresponding measurements addressed the questions whether circumferential grooves also provide an operating range extension when applied to an optimized rotor design with higher initial stall margin. Therefore, an identical casing treatment is applied to a forward swept rotor. The second question is, how circumferential grooves perform in direct comparison to a non-axisymmetric endwall structure. Axial slots have been applied to the radially staggered rotor. While the stall margin exceeds all other configurations, detrimential effects in efficiency are observed. A detailed anaylsis of probe data shows the changes of the radial profile at the rotor outlet which allows recommendations for more efficient CT designs. Parameters allowing to evaluate the CT influence are presented.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Jose Moreno ◽  
John Dodds ◽  
Sina Stapelfeldt ◽  
Mehdi Vahdati

Abstract Reynolds-averaged Navier–Stokes (RANS) equations are employed for aerodynamic and aeroelastic modeling in axial compressors. Their solutions are highly dependent on the turbulence models for closure. The main objective of this work is to assess the widely used Spalart–Allmaras model suitability for high-speed compressor flows. For this purpose, an extensive investigation of the sources of uncertainties in a high-speed multi-stage compressor rig was carried out. The grid resolution near the casing end wall, which affects the tip leakage flow and casing boundary layer, was found to have a major effect on the stability limit prediction. Refinements in this region led to a stall margin loss prediction. It was found that this loss was exclusively due to the destruction term in the SA model.


Author(s):  
Juan Du ◽  
Le Liu ◽  
Xi Nan ◽  
Feng Lin ◽  
Jingyi Chen ◽  
...  

The fact that the location of single circumferential casing groove can have a large impact on the stall margin of axial compressors has been actively investigated in recent years. However, it remains a tough challenge to numerically predict the groove performance and clarify its underlying mechanism on the difference of stall margin improvement (SMI) for different groove locations. In this paper, a single rotor, which had been proven to be a tip sensitive rotor with spike type stall inception, is tested and numerically simulated with an unsteady Reynolds averaged Navier-Stokes (URANS) solver. The test results show that the rear grooves perform better than the front grooves in this rotor. A multi-passage numerical scheme is used to capture the prestall process involving the unsteady cross-passage flow interaction. Although the calculation did not fully capture the measured trend of stall margin improvement, the numerical result did show that the front groove, which is the closest to the leading edge, generates the worst stall margin extension, and the rear groove, which is located right behind the front groove, gives the best stall margin improvement. The prestall dynamics for smooth casing and the two typical grooves are chosen for a comparative study to clarify the underlying mechanism. Three different prestall processes are found. For smooth casing, a rotating disturbance evolves into spike after the interface between tip leakage flow (TLF) and incoming main flow (MF) spills in front of the leading edge. For the front groove, the interface is prevented by the groove to move forward during the throttling process. A modal wave is captured before stall. When the rear groove is applied, the interface location as a function of flow coefficient behaves much similar to the case of smooth casing. However, there is no any rotating disturbance, neither the modes nor the spike, with this groove. The flow is symmetric until all the passages break down at the same time.


Aerospace ◽  
2021 ◽  
Vol 8 (1) ◽  
pp. 12
Author(s):  
Marco Porro ◽  
Richard Jefferson-Loveday ◽  
Ernesto Benini

This work focuses its attention on possibilities to enhance the stability of an axial compressor using a casing treatment technique. Circumferential grooves machined into the case are considered and their performances evaluated using three-dimensional steady state computational simulations. The effects of rectangular and new T-shape grooves on NASA Rotor 37 performances are investigated, resolving in detail the flow field near the blade tip in order to understand the stall inception delay mechanism produced by the casing treatment. First, a validation of the computational model was carried out analysing a smooth wall case without grooves. The comparisons of the total pressure ratio, total temperature ratio and adiabatic efficiency profiles with experimental data highlighted the accuracy and validity of the model. Then, the results for a rectangular groove chosen as the baseline case demonstrated that the groove interacts with the tip leakage flow, weakening the vortex breakdown and reducing the separation at the blade suction side. These effects delay stall inception, improving compressor stability. New T-shape grooves were designed keeping the volume as a constant parameter and their performances were evaluated in terms of stall margin improvement and efficiency variation. All the configurations showed a common efficiency loss near the peak condition and some of them revealed a stall margin improvement with respect to the baseline. Due to their reduced depth, these new configurations are interesting because they enable the use of a thinner light-weight compressor case as is desirable in aerospace applications.


Author(s):  
Shining Chan ◽  
Huoxing Liu ◽  
Fei Xing

A wave rotor enhances the performance of a gas turbine with its internal compression and expansion, yet the thermodynamic efficiency estimation has been troubling because the efficiency definition is unclear. This paper put forward three new thermodynamic efficiency definitions to overcome the trouble: the adiabatic efficiency, the weighted-pressure mixed efficiency, and the pressure pre-equilibrated efficiency. They were all derived from multistream control volumes. As a consequence, they could correct the efficiency values and make the values for compression and expansion independent. Moreover, the latter two incorporated new models of pre-equilibration inside a control volume, and modified the hypothetical “ideal” thermodynamic processes. Parametric analyses based on practical wave rotor data demonstrated that the trends of those efficiency values reflected the energy losses in wave rotors. Essentially, different thermodynamic efficiency definitions indicated different ideal thermal cycle that an optimal wave rotor can provide for a gas turbine, and they were recommended to application based on that essence.


Author(s):  
Y Yue ◽  
T. A. Stolarski

The objective of this paper is to develop an accurate numerical procedure for the analysis of nominally flat contacts with spiral grooves lubricated by gases. The numerical procedure, which is based on the control-volume method, enables the solutions of the non-linear Reynolds equation to be obtained without limitation in geometry and operating conditions. Satisfactory flow balance was achieved on the control volumes as well as on the whole boundary and the method was proved to be very accurate. Convergence of the method was quick for any compressibility number. Three types of contact with spiral grooves were analysed. They were hydrodynamic bearings without interior chambers, hydrodynamic bearings with interior chambers and hybrid bearings. The effects of spiral angle, groove geometry (length, depth and width) and compressibility on performances were investigated for all possible designs.


Water ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1426
Author(s):  
Zhanhua Ji ◽  
Dengyu Li

The stability of carbon nanotubes (CNTs) suspension is a key factor in determining their transport, fate, and toxicity in an aquatic environment, which is significantly influenced by CNTs’ nature and water chemistry. Macromolecular dissolved organic matter (DOM) is reported to influence the stability of CNTs aggregation. However, little is known on small polar dissolved organic compound’s effects on CNTs aggregation. Nitrobenzene was selected to investigate its interaction with three different functionalized multiwalled CNTs (MWCNTs). Both the stability of CNTs aggregation and sorption hysteresis were affected by the initial concentration of nitrobenzene and the surface functionalization coverage of MWCNTs. At the initial concentration below 580 mg/L, the thermodynamic index of irreversibility (TII) and turbidity of CNTs suspension had the same tendency, indicating that the underlying mechanism is closely related. A conceptual adsorption–desorption model was proposed to further explain the relationship between the sorption hysteresis and stability of MWCNTs suspension under different initial concentrations of nitrobenzene. This provided data support to further clarify the environmental behaviors and risks of CNTs.


Author(s):  
Rubén Bruno Díaz ◽  
Jesuino Takachi Tomita ◽  
Cleverson Bringhenti ◽  
Francisco Carlos Elizio de Paula ◽  
Luiz Henrique Lindquist Whitacker

Abstract Numerical simulations were carried out with the purpose of investigating the effect of applying circumferential grooves at axial compressor casing passive wall treatment to enhance the stall margin and change the tip leakage flow. The tip leakage flow is pointed out as one of the main contributors to stall inception in axial compressors. Hence, it is of major importance to treat appropriately the flow in this region. Circumferential grooves have shown a good performance in enhancing the stall margin in previous researches by changing the flow path in the tip clearance region. In this work, a passive wall treatment with four circumferential grooves was applied in the transonic axial compressor NASA Rotor 37. Its effect on the axial compressor performance and the flow in the tip clearance region was analyzed and set against the results attained for the smooth wall case. A 2.63% increase in the operational range of the axial compressor running at 100%N, was achieved, when compared with the original smooth wall casing configuration. The grooves installed at compressor casing, causes an increase in the flow entropy generation due to the high viscous effects in this gap region, between the rotor tip surface and casing with grooves. These viscous effects cause a drop in the turbomachine efficiency. For the grooves configurations used in this work, an efficiency drop of 0.7% was observed, compared with the original smooth wall. All the simulations were performed based on 3D turbulent flow calculations using Reynolds Averaged Navier-Stokes equations, and the flow eddy viscosity was determined using the two-equation SST turbulence model. The details of the grooves geometrical dimensions and its implementation are described in the paper.


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