Implementing Full Electric Turbocharging Systems on Highly Boosted Gasoline Engines

Author(s):  
Q. Zhang ◽  
P. Lu ◽  
P. Dimitriou ◽  
S. Akehurst ◽  
C. Copeland ◽  
...  

To secure the highly challenging 2°C climate change limit, the automotive sector is expected to further improve the efficiency of the internal combustion engines. Over the past decade, internal combustion engine downsizing through turbocharging has become one of the major solutions that the industry has offered to fulfil its carbon commitment. Although the various new turbocharging technologies has changed the sluggish image of conventional turbocharged engines, the turbocharger system is far from perfect. From the perspective of engine energy flow, the copious amount of waste energy is habitually harvested by the turbine with low efficiency, subsequently the turbine power transmitted to the compressor is used solely to charge the engine. When this power for charging is excessive for the set engine operating condition, it either is consumed by throttling or is directly discharged through the wastegate, both as a pure enthalpy loss. To more efficiently harness the waste energy without deteriorating other engine performance parameters, a full electric turbocharging technology is proposed by Aeristech Ltd. The system is composed of an electric turbo generator and an electric compressor connected only through electrical system. Without the constraint of a mechanical turboshaft, the compressor and the turbine can be operated at different speeds. The electrically driven compressor can be free floating when boost is not required and the motor can provide the boost promptly only when higher load is requested. Meanwhile, the electric turbine can be controlled by the generator to operate at any set speed, allowing maximum efficiency for energy harvesting. This paper presents a simulation study of the capability of the decoupled eTurbocharging system to charge a highly boosted 2 litre gasoline engine. The single stage eTurbocharger configuration and the eTurbocharger plus a mechanical turbocharger configuration were evaluated and compared. The simulation results have revealed that the two stage eTurbocharging system has the potential to reduce CO2 emission in the proximity of 1 percent in different drive cycles compared to conventional wastegate turbocharger and the benefit would be much higher for future real world driving cycle. The single stage configuration was shown to be impractical in that the power level of the turbine generator will not only limit the engine power output, but also have negative impact on the system design, cooling and cost implied. Meanwhile, the two stage configuration where the eCompressor acts as a supplementary boost device at low end and transient device came out as a better solution with overall advantage in manageable power level, system efficiency, transient response and implied cost.

2021 ◽  
Vol 2131 (2) ◽  
pp. 022072
Author(s):  
E Gubin ◽  
S Andriushchenko ◽  
K Mochalin

Abstract During the operation of internal combustion engines, deformation of the cylinder sleeve is possible, which causes its premature wear during the operation of the “piston ring – sleeve” pair. Imagine the sleeve as a two-stage hollow cylinder with forces applied to it, which cause deflection in the section. It can be assumed that if the greatest deformation of the cylinder is in the section of the application of forces, then with distance from this place it will decrease. At some distance from the point of application of forces, the deflection of the sleeve will be equal to zero. It is required to simulate a mathematical formula that would make it possible to evaluate the possibility of estimating the value depending on the basic geometric dimensions of the cylinder sleeve. A mathematical model of the deformation process of a hollow two-stage sleeve of an internal combustion engine has been developed, an analytical dependence has been obtained for the value of the “neutral” section depending on the main geometrical dimensions of the cylinder sleeve of the engine, a rather extensive analysis of the influence of various parameters on the value of the “neutral” section has been carried out.


2020 ◽  
Vol 17 (5) ◽  
pp. 550-561
Author(s):  
R. F. Salikhov ◽  
V. N. Kuznetsova ◽  
V. V. Dubkov

Introduction. The implementation of production and technological processes of machines on the vast territory of the Russian Federation is related to the necessity to operate them in low temperatures conditions. The article presents the results of the applied scientific research of the factors that have a negative impact on the operation process of internal combustion engines at low ambient temperatures. The use of the modern methods and means of diagnostics of the cylinder-piston group and the crank- engine mechanism make it possible to reliably establish the causes of the internal combustion engines failures.Materials and methods. In the course of the experimental studies the non-destructive testing, organoleptic, measuring and expert methods were used.Results. As a result of a comprehensive assessment of the engine failures causes, it was found that the breakdowns in the use of inappropriate operating materials at low temperatures, measures to prepare for the launch of diesel generator sets were the main reason for untimely start-up and the faults in cylinder-piston group and the crank mechanism elements, which led to emergency failure of the internal combustion engine.Discussion and conclusion. The proposed research results will make it possible to specificate the development prospects in the field of providing the reliability of internal combustion engines operation. 


Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 996
Author(s):  
Venera Giurcan ◽  
Codina Movileanu ◽  
Adina Magdalena Musuc ◽  
Maria Mitu

Currently, the use of fossil fuels is very high and existing nature reserves are rapidly depleted. Therefore, researchers are turning their attention to find renewable fuels that have a low impact on the environment, to replace these fossil fuels. Biogas is a low-cost alternative, sustainable, renewable fuel existing worldwide. It can be produced by decomposition of vegetation or waste products of human and animal biological activity. This process is performed by microorganisms (such as methanogens and sulfate-reducing bacteria) by anaerobic digestion. Biogas can serve as a basis for heat and electricity production used for domestic heating and cooking. It can be also used to feed internal combustion engines, gas turbines, fuel cells, or cogeneration systems. In this paper, a comprehensive literature study regarding the laminar burning velocity of biogas-containing mixtures is presented. This study aims to characterize the use of biogas as IC (internal combustion) engine fuel, and to develop efficient safety recommendations and to predict and reduce the risk of fires and accidental explosions caused by biogas.


2021 ◽  
Vol 1 ◽  
pp. 477-486
Author(s):  
Vahid Douzloo Salehi

AbstractHydrogen is a promising fuel to fulfil climate goals and future legislation requirements due to its carbon-free property. Especially hydrogen fueled buses and heavy-duty vehicles (HDVs) strongly move into the foreground. In contrast to the hydrogen-based fuel cell technology, which is already in commercial use, vehicles with hydrogen internal combustion engines (H2-ICE) are also a currently pursued field of research, representing a potentially holistic carbon-free drive train. Real applications of H2-ICE vehicles are currently not known but can be expected, since their suitability is put to test in a few insolated projects at this time. This paper provides a literature survey to reflect the current state of H2-ICEs focused on city buses. An extended view to HDVs and fuel cell technology allows to recognize trends in hydrogen transport sector, to identify further research potential and to derive useful conclusion. In addition, within this paper we apply green MAGIC as a holistic approach and discuss Well-to-Tank green hydrogen supply in relation to a H2-ICE city bus. Building on that, we introduce the upcoming Hydrogen-bus project, where tests of H2-ICE buses in real driving mode are foreseen to investigate Tank-to-Wheel.


Author(s):  
Jiang Lu ◽  
Ashwani K. Gupta ◽  
Eugene L. Keating

Abstract Numerical simulation of flow, combustion, heat release rate and pollutants emission characteristics have been obtained using a single cylinder internal combustion engine operating with propane as the fuel. The data are compared with experimental results and show excellent agreement for peak pressure and the rate of pressure rise as a function of crank angle. The results obtained for NO and CO are also found to be in good agreement and are similar to those reported in the literature for the chosen combustion chamber geometry. The results have shown that both the combustion chamber geometry and engine operating parameters affects the flame growth within the combustion chamber which subsequently affects the pollutants emission levels. The code employed the time marching procedure and solves the governing partial differential equations of multi-component chemically reacting fluid flow by finite difference method. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution levels. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for the development of advanced methods for energy conservation and environmental pollution control.


Author(s):  
Federico Perini ◽  
Anand Krishnasamy ◽  
Youngchul Ra ◽  
Rolf D. Reitz

The need for more efficient and environmentally sustainable internal combustion engines is driving research towards the need to consider more realistic models for both fuel physics and chemistry. As far as compression ignition engines are concerned, phenomenological or lumped fuel models are unreliable to capture spray and combustion strategies outside of their validation domains — typically, high-pressure injection and high-temperature combustion. Furthermore, the development of variable-reactivity combustion strategies also creates the need to model comprehensively different hydrocarbon families even in single fuel surrogates. From the computational point of view, challenges to achieving practical simulation times arise from the dimensions of the reaction mechanism, that can be of hundreds species even if hydrocarbon families are lumped into representative compounds, and thus modeled with non-elementary, skeletal reaction pathways. In this case, it is also impossible to pursue further mechanism reductions to lower dimensions. CPU times for integrating chemical kinetics in internal combustion engine simulations ultimately scale with the number of cells in the grid, and with the cube number of species in the reaction mechanism. In the present work, two approaches to reduce the demands of engine simulations with detailed chemistry are presented. The first one addresses the demands due to the solution of the chemistry ODE system, and features the adoption of SpeedCHEM, a newly developed chemistry package that solves chemical kinetics using sparse analytical Jacobians. The second one aims to reduce the number of chemistry calculations by binning the CFD cells of the engine grid into a subset of clusters, where chemistry is solved and then mapped back to the original domain. In particular, a high-dimensional representation of the chemical state space is adopted for keeping track of the different fuel components, and a newly developed bounding-box-constrained k-means algorithm is used to subdivide the cells into reactively homogeneous clusters. The approaches have been tested on a number of simulations featuring multi-component diesel fuel surrogates, and different engine grids. The results show that significant CPU time reductions, of about one order of magnitude, can be achieved without loss of accuracy in both engine performance and emissions predictions, prompting for their applicability to more refined or full-sized engine grids.


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