Effects of Impinging Hole Shapes on Double Swirl Cooling Performance at Gas Turbine Blade Leading Edge

Author(s):  
Junfei Zhou ◽  
Xinjun Wang ◽  
Jun Li ◽  
Daren Zheng

A double swirl cooling method has been raised recently to enhance the internal cooling performance at the blade leading edge. This paper mainly focuses on investigating the flow and heat transfer characteristics of the double swirl cooling method. Further more, four kinds of elliptical holes are applied to show effects of impinging hole shapes on the cooling performance. Results of all double swirl cooling cases are compared with that of an impingement cooling structure under four Reynolds numbers. Overall averaged Nusselt number, friction factor and thermal performance factor are compared in all cases, Vortexes induced by different impinging hole types and target chambers are studied and compared. The spanwise averaged Nusselt number, Nusselt number contours and Nusselt number distributions at several cross sections are studied and compared. Results show that the double swirl cooling method can significantly enhance the heat transfer performance compared with the traditional impingement cooling structure. Double swirl cooling with cylindrical impinging hole shows the best thermal performance and lowest flow losses. By applying the elliptical impinging hole with the sharp side faced the mainstream flow direction and a larger major to minor axis length ratio, the rotational vortex inside the double swirl chamber can be better developed and the heat transfer performance is also promoted.

Author(s):  
Sandesh S. Chougule ◽  
S. K. Sahu

In the present study, the forced convective heat transfer performance of two different nanofluids, namely, Al2O3-water and CNT-water has been studied experimentally in an automobile radiator. Four different concentrations of nanofluid in the range of 0.15–1 vol. % were prepared by the additions nanoparticles into the water as base fluid. The coolant flow rate is varied in the range of 2 l/min–5 l/min. Nanocoolants exhibit enormous change in the heat transfer compared with the pure water. The heat transfer performance of CNT-water nanofluid was found to be better than Al2O3-water nanocoolant. Furthermore, the Nusselt number is found to increase with the increase in the nanoparticle concentration and nanofluid velocity.


Author(s):  
Md. Islam ◽  
A. Nurizki ◽  
A. Kareem ◽  
A. Baba

Various technologies have been developed to enhance the heat transfer. Vortex generator (VG) is one of the passive techniques which can change the flow behavior and ultimately enhances the heat transfer performance. Delta winglet (DW) vortex generator can create longitudinal and horseshoe vortices which do not decay until further downstream and consequently increase heat transfer coefficient with comparatively lower pressure drop. With this vortex generator, it is expected to have higher Nusselt number with some increase of friction factor. Therefore, this study is to study the effect of pitch ratio (PR) and attack angle (B) of DW vortex generator to increase the thermal performance of heat exchanger. Four delta winglets are attached into a ring. Those rings attached with VGs will be used to investigate the influence of different parameters to heat transfer performance. In this study VGs were placed inside a circular copper tube and the heating coil was wrapped up around the outer surface of the copper tube to generate a constant heat flux condition. The experimental setup consists of a blower, orifice meter, flow straightener, calm/flow developing section and test section. The results show the friction factor, Nusselt number, and Thermal Performance Enhancement. It increases the thermal performance due to the formation of longitudinal vortex inside the circular tube. Pitch ratio and attack angle seem to have significant impact on the flow and heat transfer. The Pitch ratio of 1.6 have the highest impact on both (f/f0) and (Nu/Nuo) followed by attack angle. Smoke flow visualization technique was used to study flow behavior and flow structures.


2021 ◽  
Vol 2088 (1) ◽  
pp. 012009
Author(s):  
Dehai Kong ◽  
Cunliang Liu ◽  
S A Isaev

Abstract In this paper, we conducted a numerical study to investigate the effect of the offset of the jet holes on heat transfer of swirling flow in a concave target chamber with various dimple structures and effusion holes at the turbine blade leading edge. The distance of the jet holes off the centerline e/d varies from 0 to 2.0. Four types of dimple structure, including spherical dimples (SDs) and oval-trench dimples (OTDs) in the inline and staggered arrangement, are considered. The heat transfer performance of the different leading-edge, impingement-effusion cooling structures is evaluated and compared at a Reynolds number of 30,000 based on the jet hole diameter. Results show that the offset of the jet holes provides 15% higher overall heat transfer performance and more uniform heat transfer of the target surface within the e/d range of 0-2.0. The introduction of the dimple structures on the target surface slightly decreases the overall averaged Nusselt number but enhance the heat transfer quantity due to the clear increase of heat transfer areas. Under the same e/d, the OTD structure, especially with the staggered arrangement, is superior to SD structure.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Junfei Zhou ◽  
Xinjun Wang ◽  
Jun Li ◽  
Weitao Hou

In order to further study the effects of the target channel shape on the cooling performance of the double swirl cooling (DSC), five double swirl channels formed by two overlapping elliptic cylinders with different length ratio between the vertical semi-axis and the horizontal semi-axis are applied. Numerical studies are carried out under three Reynolds numbers. The flow characteristics and heat transfer performance of five DSC cases are compared with the benchmark impingement cooling case. The flow losses, cross-flow development, generated vortices, and velocity distributions inside target channels are illustrated, analyzed, and compared. The spanwise averaged Nusselt number, Nusselt number distributions, and thermal performance are discussed and compared. Results indicate that the largest length ratio between the vertical semi-axis and the horizontal semi-axis of the target channel yields the lowest flow loss, largest overall averaged Nusselt number, and best thermal performance. With the decrease in the length ratio, the heat transfer distribution on the target surface becomes more uniform. The maximum enhancement of overall averaged Nusselt number and thermal performance in DSC is about 30% and 33%, respectively.


Author(s):  
G. Barigozzi ◽  
A. Perdichizzi ◽  
L. Abba ◽  
L. Pestelli

Abstract The present paper reports on an experimental investigation on the aerodynamic and heat transfer performance of different platform cooling schemes: two based on cylindrical and shaped holes and one featuring a slot located upstream of the leading edge plane simulating the combustor to stator interface gap. Tests were run on a 6-vane cascade operated at an isentropic cascade exit Mach number of 0.4 and a significant inlet turbulence intensity level of about 9%. The cooling schemes were first tested to quantify their impact on secondary flows and related losses for variable injection conditions. Heat transfer performance was then assessed through adiabatic film cooling effectiveness and heat transfer coefficient measurements. The Net Heat Flux Reduction parameter was then computed to critically assess the cooling schemes. When compared with the cylindrical hole scheme, shaped holes outperform for all tested injection rates, while the slot alone is able to thermally protect only the front of the passage. Discrete holes are required to cool the platform region along the whole pressure side and the suction side leading edge region.


Author(s):  
Karsten Kusterer ◽  
Gang Lin ◽  
Takao Sugimoto ◽  
Dieter Bohn ◽  
Ryozo Tanaka ◽  
...  

The Double Swirl Chambers (DSC) cooling technology, which has been introduced and developed by the authors, has the potential to be a promising cooling technology for further increase of gas turbine inlet temperature and thus improvement of the thermal efficiency. The DSC cooling technology establishes a significant enhancement of the local internal heat transfer due to the generation of two anti-rotating swirls. The reattachment of the swirl flows with the maximum velocity at the center of the chamber leads to a linear impingement effect on the internal surface of the blade leading edge nearby the stagnation line of gas turbine blade. Due to the existence of two swirls both the suction side and the pressure side of the blade near the leading edge can be very well cooled. In this work, several advanced DSC cooling configurations with a row of cooling air inlet holes have been investigated. Compared with the standard DSC cooling configuration the advanced ones have more suitable cross section profiles, which enables better accordance with the real blade leading edge profile. At the same time these configurations are also easier to be manufactured in a real blade. These new cooling configurations have been numerically compared with the state of the art leading edge impingement cooling configuration. With the same configuration of cooling air supply and boundary conditions the advanced DSC cooling presents 22–26% improvement of overall heat transfer and 3–4% lower total pressure drop. Along the stagnation line the new cooling configuration can generate twice the heat flux than the standard impingement cooling channel. The influence of spent flow in the impinging position and impingement heat transfer value is in the new cooling configurations much smaller, which leads to a much more uniform heat transfer distribution along the chamber axial direction.


Author(s):  
Feng Zhang ◽  
Xinjun Wang ◽  
Jun Li ◽  
Rui Tan ◽  
Dongliang Wei

The present numerical study is conducted to investigate the flow and heat transfer characteristics for impingement cooling on concave or convex dimpled plate with four different dimple arrangements. The investigation of the impingement cooling on the flat plate is also conducted to serve as a contrast and these results are compared with experimental measurements to verify the computational method. Dimples studied here are placed, relative to impingement holes, in either spanwise shifted, in staggered, in in-line, or in streamwise shifted arrangements. The flow structure, pressure loss and heat transfer characteristics of the concave and convex dimpled plate of four different dimple arrangements have been obtained and compared with flat plate for the Reynolds number range of 15000 to 35000. The results show that compared with flat plate, the added concave or convex dimples only causes a negligible increase in the pressure loss, and the pressure loss is insensitive to concave or convex dimple arrangement patterns. In addition, compared with flat plate, both spanwise shifted and staggered concave dimple arrangements show better heat transfer performance, while in-line concave dimple arrangement show worse results. Besides that, the heat transfer performance for streamwise shifted concave dimple arrangement is the worst. Furthermore, compared with flat plate, all convex dimple arrangements studied here show better heat transfer performance.


2021 ◽  
Vol 287 ◽  
pp. 03010
Author(s):  
Rajashekhar Pendyala ◽  
Suhaib Umer Ilyas ◽  
Yean Sang Wong

The heat transfer process takes place in numerous applications through the natural convection of fluids. Investigations of the natural convection heat transfer in enclosures have gained vital importance in the last decade for the improvement in thermal performance and design of the heating/cooling systems. Aspect ratios (AR=height/length) of the enclosures are one of the crucial factors during the natural convection heat transfer process. The investigated fluids consisting of air, water, engine oil, mercury, and glycerine have numerous engineering applications. Heat transfer and fluid flow characteristics are studied in 3-dimensional rectangular enclosures with varying aspect ratios (0.125 to 150) using computational fluid dynamics (CFD) simulations. Studies are carried out using the five different fluids having Prandtl number range 0.01 to 4500 in rectangular enclosures with the hot and cold surface with varying temperature difference 20K to 100K. The Nusselt number and heat transfer coefficients are estimated at all conditions to understand the dependency of ARs on the heat transfer performance of selected fluids. Temperature and velocity profiles are compared to study the flow pattern of different fluids during natural convection. The Nusselt number correlations are developed in terms of aspect ratio and Rayleigh number to signify the natural convection heat transfer performance.


Author(s):  
P. A. Walsh ◽  
E. J. Walsh ◽  
Y. S. Muzychka

The problem of elevated heat flux in modern electronics has led to the development of numerous liquid cooling devices which yield superior heat transfer coefficients over their air based counterparts. This study investigates the use of liquid/gas slug flows where a liquid coolant is segregated into discrete slugs, resulting in a segmented flow, and heat transfer rates are enhanced by an internal circulation within slugs. This circulation directs cooler fluid from the center of the slug towards the heated surface and elevates the temperature difference at the wall. An experimental facility is built to examine this problem in circular tube flow with a constant wall heat flux boundary condition. This was attained by Joule heating a thin walled stainless steel tube. Water was used as the coolant and air as the segregating phase. The flow rates of each were controlled using high precision syringe pumps and a slug producing mechanism was introduced for segmenting the flow into slugs of various lengths at any particular flow rate. Tube flows with Reynolds numbers in the range 10 to 1500 were examined ensuring a well ordered segmented flow throughout. Heat transfer performance was calculated by measuring the exterior temperature of the thin tube wall at various locations using an Infrared camera. Nusselt number results are presented for inverse Graetz numbers over four decades, which spans both the thermally developing and developed regions. The results show that Nu in the early thermally developing region are slightly inferior to single phase flows for heat transfer performance but become far superior at higher values of inverse Gr. Additionally, the slug length plays an important role in maximizing Nusselt number in the fully developed region as Nu plateaus at different levels for slugs of differing lengths. Overall, this paper provides a new body of experimental findings relating to segmented flow heat transfer in constant heat flux tubes without boiling. Put abstract text here.


Author(s):  
Zhao Liu ◽  
Zhenping Feng ◽  
Liming Song

In this paper a numerical simulation is performed to simulate the impingement cooling on internal leading edge region, which is stretched by the middle cross section of the first stage rotor blade of GE-E3 engine high pressure turbine, and in the condition that jets flow is ejected from a row of four different diameter circular nozzles. The relative performances of three versions of turbulence models including the RNG κ-ε model, the standard κ-ω model and the SST κ-ω model in the simulation of a row of circle jet impingement heat transfer are compared with available experimental data. The results show that SST κ-ω model is the best one based on simulation accuracy. Then the SST κ-ω model is adopted for the simulation. The grid independence study is also carried out by using the Richardson extrapolation method. A single array of circle jets is arranged to investigate the impingement cooling and its effectiveness. Four different jet nozzle diameters are studied and seven different inlet flow Mach numbers of each jet nozzle diameter are calculated. The influence of the ratio of the spacing of jet nozzle from the target surface to the jet nozzle diameter on impingement cooling is also studied, in case of a constant ratio of jet spacing to jet nozzle diameter in different jet nozzle diameters. The results indicate that the heat transfer coefficient on the turbine blade leading edge increases with the increase of jet Mach number and jet nozzle diameter, the spanwise area weight average Nusselt number decreases with the increase of the ratio of the spacing of jet nozzle from the target surface to jet nozzle diameter, and a lower ratio of spacing of jet nozzle from the target surface to the jet nozzle diameter is desirable to improve the performance of impingement cooling on turbine leading edge.


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