Experimental and Numerical Study of Critical Flow Model Development for Supercritical CO2 Power Cycle Application

Author(s):  
Min Seok Kim ◽  
Bong Seong Oh ◽  
Hwa-Young Jung ◽  
Seong Jun Bae ◽  
Jeong Ik Lee

Supercritical CO2 (S-CO2) has the potential to be used as the working fluid in a power cycle since S-CO2 shows a density value high as its liquid phase while the viscosity value remains closer to its gaseous phase. Thus, it requires much less work to compress due to its low compressibility as well as relatively small flow resistance. However, the S-CO2 leakage flow from turbo-machinery via seal becomes one of the important issues since not only it influences the cycle efficiency due to parasitic loss but also it is important for evaluating the system safety under various operating conditions. In the previous turbo expo paper, the effect of the tooth length on the critical flow and comparing the results to the existing two phase system analysis code calculation were presented. In this paper, the gap effect, which is simulated by changing the diameter of a orifice and the number of tooth effect in a labyrinth seal geometry nozzle are presented by using the same experimental facility described in the previous paper. In addition, this paper includes the experimental results under various conditions including not only single phase flow such as supercritical, and gaseous state only but also two phase flow condition.

Author(s):  
Ladislav Vesely ◽  
Akshay Khadse ◽  
Andres Curbelo ◽  
Jayanta S. Kapat ◽  
Luca Petrungaro

Abstract Supercritical CO2 (sCO2) holds a great promise as a future working fluid for power generating Brayton cycles. One of the challenging research areas in sCO2 power cycles is flow leakage and the design of seals on the compressor side of the cycle. Given the compact nature of sCO2 turbomachinery, even a minimal amount of leakage can lead to a significant power efficiency loss. Hence accurate prediction of mass flow leakage rate becomes important. However, on the compressor side of the cycle, operating conditions across the seal lead to two-phase flow. This makes flow modeling very challenging because conventional one-phase flow CFD models cannot be used. This paper is an attempt to understand the behavior of two-phase sCO2 flow going through circular and annular orifices. The focus is to utilize commercially available CFD scheme for modeling phase change and two-phase flow through constrictions. Since the pressure loss across constrictions is also accompanied with reduction in temperature, the flow becomes two-phase by entering the saturation dome. CFD simulation is performed using commercially available software STAR CCM+. 2D axisymmetric geometry is considered as the computational domain. Eulerian Multi-phase Mixture model is used in conjunction with the Two-Phase Thermodynamic Equilibrium implementation. This model is intended for applications that involve two phases of the same substance that are in thermodynamic equilibrium. Fluid properties are defined over a large range of temperatures and pressures, including both the liquid and vapor phases.


Author(s):  
Viral K. Patel ◽  
Jamal Seyed-Yagoobi

Micro-scale two-phase flow heat transport involves specialized devices that are used to remove large amounts of heat from small surface areas. They operate by circulating a working fluid through a heated space which causes phase change from liquid to vapor. During this process, a significant amount of heat is transported away from the heat source. Micro-scale heat transport devices are compact in size and the heat transfer coefficient can be orders of magnitude higher than in macro-scale for similar operating conditions. Thus, it is of interest to develop such devices for cooling of next-generation electronics and other applications with extremely large heat fluxes. The heat transport device presented in this paper is driven by electrohydrodynamic (EHD) conduction pumping. In EHD conduction pumping, when an electric field is applied to a dielectric liquid, flow is induced. The pump is installed in a two-phase flow loop and has a circular 1 mm diameter cross section with electrode spacing on the order of 120 μm. It acts to circulate the fluid in the loop and has a simple yet robust, non-mechanical design. Results from two-phase flow experiments show that it is easily controlled and such electrically driven pumps can effectively be used in heat transport systems.


Author(s):  
Darryn Fleming ◽  
Alan Kruizenga ◽  
James Pasch ◽  
Tom Conboy ◽  
Matt Carlson

Supercritical Carbon Dioxide (S-CO2) is emerging as a potential working fluid in power-production Brayton cycles. As a result, concerns have been raised regarding fluid purity within the power cycle loops. Additionally, investigations into the longevity of the S-CO2 power cycle materials are being conducted to quantify the advantages of using S-CO2 versus other fluids, since S-CO2 promises substantially higher efficiencies. One potential issue with S-CO2 systems is intergranular corrosion [1]. At this time, Sandia National Laboratories (SNL) is establishing a materials baseline through the analysis of 1) “as received” stainless steel piping, and 2) piping exposed to S-CO2 under typical operating conditions with SNL’s Brayton systems. Results from ongoing investigations are presented. A second issue that SNL has discovered involves substantial erosion in the turbine blade and inlet nozzle. It is believed that this is caused by small particulates that originate from different materials around the loop that are entrained by the S-CO2 to the nozzle, where they impact the inlet nozzle vanes, causing erosion. We believe that, in some way, this is linked to the purity of the S-CO2, the corrosion contaminants, and the metal particulates that are present in the loop and its components.


Author(s):  
Lei Yang ◽  
Michal Talmor ◽  
Jamal Seyed-Yagoobi

Electrohydrodynamic (EHD) conduction pumps generate pressure to drive dielectric liquids via the electrical Coulomb force exerted within heterocharge layers of finite thickness in the vicinity of the electrodes. By applying an external electric field in a dielectric liquid, the heterocharge layers form due to the net charges as a result of the process of enhanced dissociation of neutral molecules versus the recombination of the generated ions. EHD conduction pumping can be applied to enhance and control mass and heat transfer of both isothermal and nonisothermal liquid and two-phase fluid, with many advantages such as simple design, no moving parts and low power consumption. It also shows its potential as an active control technique for flow distribution for multi-scale systems in both terrestrial and microgravity environment. Flow distribution control based on EHD conduction pumping mechanism was previously investigated in macro-scale. This study experimentally examines its capability in controlling two-phase flow distribution between two parallel meso-scale evaporators. The working fluid was refrigerant HCFC-123. It has been found that an EHD conduction pump could effectively control the two-phase flow distribution via adjusting the flow rate in each branch line, and facilitate the recovery from dry-out condition in two-phase system.


Author(s):  
Brittany Tom ◽  
January Smith ◽  
Aaron M. McClung

Abstract Existing research has demonstrated the viability of supercritical carbon dioxide as an efficient working fluid with numerous advantages over steam in power cycle applications. Selecting the appropriate power cycle configuration for a given application depends on expected operating conditions and performance goals. This paper presents a comparison for three indirect fired sCO2 cycles: recompression closed Brayton cycle, dual loop cascaded cycle, and partial condensation cycle. Each cycle was modeled in NPSS with an air side heater, given the same baseline assumptions and optimized over a range of conditions. Additionally, limitations on the heater system are discussed.


2011 ◽  
Vol 54 (9) ◽  
pp. 2412-2420 ◽  
Author(s):  
ZhaoQin Huang ◽  
Jun Yao ◽  
YueYing Wang ◽  
Ke Tao

2021 ◽  
Author(s):  
Geng Teng ◽  
Laijie Chen ◽  
Xin Shen ◽  
Hua Ouyang ◽  
Yubo Zhu ◽  
...  

Abstract The centrifugal compressor is the core component of the supercritical carbon dioxide (SCO2) power cycle. It is essential to carry out component-level experimental research on it and test the working characteristics of the compressor and its auxiliary equipment. Building an accurate closed-loop simulation model of closed SCO2 compression loop is a necessary preparation for selecting loop key parameters and establishing system control strategy, which is also an important prerequisite for the stable operation of compressor under test parameters. In this paper, the thermodynamic model of compressor, pre-cooler, orifice plate and other components in supercritical CO2 compression test system is studied, and the simulation model of compression test system is established. Moreover, based on the system enthalpy equations and physical property model of real gas, the compressor, pre-cooler and other components in the test loop are preliminarily designed by using the thermodynamic model of components. Since the operating conditions are in the vicinity of the critical point, when the operating conditions change slightly, the physical properties of the working fluid will change significantly, which might have a greater impact on the operating performance of the system. So the operating performance and the parameter changes of key nodes in the test loop under different operating conditions are calculated, which will provide theoretical guidance for the construction of subsequent experimental loops.


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