Performance of a Low Speed Axial Fan Under Distortion: An Experimental Investigation

Author(s):  
Sumit Tambe ◽  
Ugaitz Bartolomé Oseguera ◽  
Arvind Gangoli Rao

Abstract In the pursuit of reducing the fuel burn, future aircraft configurations will feature several types of improved propulsion systems, e.g. embedded engines with boundary layer ingestion, high-bypass ratio engines with short intakes, etc. Depending on the design and phase of flight, the engine fan will encounter inflow distortion of varying strength, and fan performance will be adversely affected. Therefore, investigation of the flow phenomena causing performance losses in fan and distortion interaction is important. This experimental study shows the effect of varying distortion index on four aspects of fan performance: distortion topology, upstream redistribution, performance curve, and flow unsteadiness. A low speed fan is tested under 60° circumferential distortion of varying strength, generated using distortion screens. The flow field in the upstream redistribution region is measured using PIV (planar and stereo). The fan performance is obtained using total pressure measurements. The noise spectra measured by a microphone are used to quantify the unsteadiness in the flow field. The distortion index (DC60) varies linearly with the grid porosity at constant wall thickness and aspect ratio of the grid cells. However, the distortion topology is significantly different as a stream-wise vortex pair appears in distorted flow at higher DC60. The vortices are stronger at higher DC60, but their order of magnitude is much lower than the circulation corresponding to fan itself. The spinner, distortion index and topology significantly affect the upstream redistribution mechanism. The vortex pair redistributes the flow which results in lower asymmetry in the symmetry plane. With increasing distortion, the performance is reduced and the unsteadiness is increased.

Author(s):  
Xavier Ottavy ◽  
Isabelle Trébinjac ◽  
André Vouillarmet

An analysis of the experimental data, obtained by laser two-focus anemometry in the IGV-rotor inter-row region of a transonic axial compressor, is presented with the aim of improving the understanding of the unsteady flow phenomena. A study of the IGV wakes and of the shock waves emanating from the leading edge of the rotor blades is proposed. Their interaction reveals the increase in magnitude of the wake passing through the moving shock. This result is highlighted by the streamwise evolution of the wake vorticity. Moreover, the results are analyzed in terms of a time averaging procedure and the purely time-dependent velocity fluctuations which occur are quantified. It may be concluded that they are of the same order of magnitude as the spatial terms for the inlet rotor flow field. That shows that the temporal fluctuations should be considered for the 3D rotor time-averaged simulations.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Till Heinemann ◽  
Stefan Becker

In their application to air-cooled condensers, axial fans are often subject to the detrimental influence of ambient flow fields at their inlet or outlet. While effects have been investigated mostly under perpendicular cross-flow conditions on fans operating as part of an array in their target design point, this study aims at examining the integral influence of uniform ambient flow fields on a single axial fan over a wide operating range. For this purpose, a wind tunnel fan test rig has been designed and assessed. Multiple angles between uniform ambient flow field and fan axis are examined in their integral influence on the characteristic curve of two distinct industrial axial fans with varying inlet modifications. Increasingly with the fan flow rate, perpendicular inlet cross-flow was found to always have a detrimental influence on fan performance. The straight bladed fan reacted less sensitively than the forward skewed fan, and the adverse cross-flow influence could be reduced with an inlet guard grille and with short conical shroud extensions. Cross-flow at the fan outlet showed potential static fan pressure increases at low flow rates.


2000 ◽  
Vol 23 (1-2) ◽  
pp. 11-21 ◽  
Author(s):  
J. Estevadeordal ◽  
S. Gogineni ◽  
W. Copenhaver ◽  
G. Bloch ◽  
M. Brendel
Keyword(s):  

Author(s):  
Stefano Bianchi ◽  
Alessandro Corsini ◽  
Franco Rispoli ◽  
Anthony G. Sheard

This paper describes a technique for the investigation of noise sources correlated to tip clearance flows in a low-speed axial fan. A detailed experimental acoustic study is carried out examining the chord-wise evolution of a rotor flow field in the proximity of the blade tip in a low-solidity impeller. The experiment is performed by keeping the rotor “frozen” inside an anechoic chamber. The Mach number, Reynolds number, and blade incidence angle are set in the static frame of reference, reproducing the flow field in the rotating frame. The ‘frozen’ fan rotor is mounted in an anechoic chamber. The near-field pressure perturbations are measured using a chord-traversed microphone. Near-field pressure data is then compared with theoretical predictions, experimental data, and numerical simulations. In this way the validity of the developed experimental scheme is assessed. The purpose of the present program of work is to identify the change in near-field noise as a result of the chord-wise turbulent structures that are located close to the blade surface at the tip. The objective is to study the evolution of turbulent flow structure paths along the chord, and thus to provide insights into their acoustic significance. The present program of work is facilitated by the existence of a detailed pre-existing experimental database on the fan studied.


2018 ◽  
Vol 140 (7) ◽  
Author(s):  
J. J. Defoe ◽  
M. Etemadi ◽  
D. K. Hall

Applications such as boundary-layer-ingesting (BLI) fans and compressors in turboprop engines require continuous operation with distorted inflow. A low-speed axial fan with incompressible flow is studied in this paper. The objectives are to (1) identify the physical mechanisms which govern the fan response to inflow distortions and (2) determine how fan performance scales as the type and severity of inlet distortion varies at the design flow coefficient. A distributed source term approach to modeling the rotor and stator blade rows is used in numerical simulations in this paper. The model does not include viscous losses so that changes in diffusion factor are the primary focus. Distortions in stagnation pressure and temperature as well as swirl are considered. The key findings are that unless sharp pitchwise gradients in the diffusion response, strong radial flows, or very large distortion magnitudes are present, the response of the blade rows for strong distortions can be predicted by scaling up the response to a weaker distortion. In addition, the response to distortions which are composed of nonuniformities in several inlet quantities can be predicted by summing up the responses to the constituent distortions.


2018 ◽  
Vol 2018 ◽  
pp. 1-12
Author(s):  
Aurélie Ortolan ◽  
Suk-Kee Courty-Audren ◽  
Nicolas Binder ◽  
Xavier Carbonneau ◽  
Yannick Bousquet ◽  
...  

A steady mixing plane approach is compared with the time-averaged solution of an unsteady full annulus calculation for a conventional fan operating at load-controlled windmill. The objective is to assess the added value of a complete unsteady calculation compared with a more classical approach, especially concerning the effect of the spatial and temporal periodicity release in such an unusual operation as windmill. Experiment with global steady measurements and rotor radial characterizations was conducted. Numerical analysis demonstrates that windmilling global performances obtained with the time-averaged solution of the unsteady simulation are not far different from the steady case, especially in the rotor. Some differences arise in the stator, particularly regarding the velocity field. Temporal periodicity release in this row has clearly a significant effect on the flow unsteady response. A detailed analysis highlights that generic patterns of windmilling flows recorded on a steady approach are also reported on the unsteady case.


Author(s):  
Dieter E. Bohn ◽  
Karsten A. Kusterer

A leading edge cooling configuration is investigated numerically by application of a 3-D conjugate fluid flow and heat transfer solver, CHT-Flow. The code has been developed at the Institute of Steam and Gas Turbines, Aachen University of Technology. It works on the basis of an implicit finite volume method combined with a multi-block technique. The cooling configuration is an axial turbine blade cascade with leading edge ejection through two rows of cooling holes. The rows are located in the vicinity of the stagnation line, one row is on the suction side, the other row is on the pressure side. The cooling holes have a radial ejection angle of 45°. This configuration has been investigated experimentally by other authors and the results have been documented as a test case for numerical calculations of ejection flow phenomena. The numerical domain includes the internal cooling fluid supply, the radially inclined holes and the complete external flow field of the turbine vane in a high resolution grid. Periodic boundary conditions have been used in the radial direction. Thus, end wall effects have been excluded. The numerical investigations focus on the aerothermal mixing process in the cooling jets and the impact on the temperature distribution on the blade surface. The radial ejection angles lead to a fully three dimensional and asymmetric jet flow field. Within a secondary flow analysis it can be shown that complex vortex systems are formed in the ejection holes and in the cooling fluid jets. The secondary flow fields include asymmetric kidney vortex systems with one dominating vortex on the back side of the jets. The numerical and experimental data show a good agreement concerning the vortex development. The phenomena on the suction side and the pressure side are principally the same. It can be found that the jets are barely touching the blade surface as the dominating vortex transports hot gas under the jets. Thus, the cooling efficiency is reduced.


Author(s):  
Takaya Onishi ◽  
H. Sato ◽  
M. Hayakawa ◽  
Y. Kawata

Propeller fans are required not only to have high performance but also to be extremely quiet. The internal flow field of ventilation propeller fans is even more complicated because they usually have a very peculiar configuration with protruding blades upstream. Thus, many kinds of internal vortices yield which cause noise and their cause and countermeasures are needed to be clarified. The purposes of this paper are to visualize the internal flow of the propeller fan from the static and rotating frame of reference. The internal flow visualization measured from the static frame gives approximately the scale of the tip vortex. The visualization from the rotating coordinate system yields a better understanding of the flow phenomena occurring at the specific blade. The experiment is implemented by using a small camera mounted on the shaft of the fan and rotated it to capture the behavior of the vortices using a laser light sheet to irradiate the blade surface. Hence, the flow field of the specific blade could be understood to some extent. The visualized results are compared with the CFD results and these results show a similar tendency about the generation point and developing process of the tip vortex. In addition, it is found that the noise measurement result is relevant to the effect of tip vortex from the visualization result.


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