Characterization of N-Butanol High Pressure Injection From Modern Common Rail Injection System

Author(s):  
Tongyang Gao ◽  
Kelvin Xie ◽  
Shui Yu ◽  
Xiaoye Han ◽  
Meiping Wang ◽  
...  

Increasing attention has being paid to alternative fuels that have the potential to reduce overall greenhouse gas emissions and fossil fuel dependence. The alcohol fuel n-butanol, as one of the advanced biofuels, can be potentially utilized as a partial or complete substitute for the diesel fuel in diesel engines. Experimental results from literature, as well as from the authors’ previous research, have shown promising trend of low soot and nitrogen oxides emissions from the combustion with n-butanol high pressure direct injection. However, due to the significant fuel property differences between n-butanol and diesel, the fuel delivery mechanism and combustion control algorithm need to be optimized for n-butanol use. A better understanding of the high pressure n-butanol injection characteristics, such as the injector opening/closing delays and spray droplet sizes, can provide the guidance for the control optimization and insights to the empirical observations of engine combustion and emissions. Meanwhile, the experimental data could be used for the model development of the n-butanol high pressure fuel injection events. In this work, injection rate measurement, high-speed video direct imaging, and phase Doppler anemometry (PDA) analysis of neat n-butanol and diesel fuel have been conducted with a light-duty high pressure common-rail fuel injection system. The injection rate measurement was performed with an offline injection rate analyzer at 20 bar backpressure to obtain the key parameters of the injector opening/closing delays, and the instantaneous pressure rise. The spray direct imaging was carried out in a pressurized chamber, and the PDA measurement was conducted on a test bench at ambient temperature and pressure. The injector dynamics and spray behavior with respect to the different fuels, variation of injection pressures, and variation of injection durations are discussed.

Transport ◽  
2015 ◽  
Vol 31 (3) ◽  
pp. 305-311 ◽  
Author(s):  
Tomas Mickevičius ◽  
Stasys Slavinskas ◽  
Raimondas Kreivaitis

This paper presents a comparative experimental study for determining the effect of ethanol on functionality of a high pressure pump of the common rail fuel injection system. For experimental durability tests were prepared two identical fuel injection systems, which were mounted on a test bed for a fuel injection pump. One of the fuel injection systems was feed with diesel fuel; other fuel injection system was fuelled with ethanol–diesel fuel blend. A blend with 12% v/v ethanol and 88% v/v diesel fuel and low sulphur diesel fuel as a reference fuel were used in this study. To determine the effect of ethanol on the durability of the high pressure pump total fuel delivery performance and surface roughness of pump element were measured prior and after the test. Results show that the use of the ethanol–diesel blend tested produced a negative effect on the durability of the high pressure fuel pump. The wear of plungers and barrels when using ethanol–diesel fuel blend caused a decrease in fuel delivery up to 30% after 100 h of operation.


Energies ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 4166
Author(s):  
Carmen Mata ◽  
Jakub Piaszyk ◽  
José Antonio Soriano ◽  
José Martín Herreros ◽  
Athanasios Tsolakis ◽  
...  

Common rail (CR) diesel fuel injection systems are very sensitive to variations in fuel properties, thus the impact of alternative fuels on the durability of the injection system should be investigated when considering the use of alternative fuels. This work studies a high-pressure CR (HPCR) diesel fuel injection system operating for 400 h in an injection test bench, using a fuel blend composed of an alternative paraffinic fuel and conventional diesel (50PF50D). The alternative fuel does not have aromatic components and has lower density than conventional diesel fuel. The injection system durability study was carried out under typical injection pressure and fuel temperature for the fuel pump, the common rail and the injector. The results show that the HPCR fuel injection system and its components (e.g., piston, spring, cylinder, driveshaft and cam) have no indication of damage, wear or change in surface roughness. The absence of internal wear to the components of the injection system is supported by the approximately constant total flow rate that reaches the injector during the whole the 400 h of the experiment. However, the size of the injector nozzle holes was decreased (approximately 12%), being consistent with the increase in the return fuel flow of the injector and rail (approximately 13%) after the completion of the study. Overall, the injection system maintained its operability during the whole duration of the durability study, which encourages the use of paraffinic fuels as an alternative to conventional diesel fuel.


2018 ◽  
Vol 173 (2) ◽  
pp. 3-8
Author(s):  
Mirosław KARCZEWSKI ◽  
Krzysztof KOLIŃSKI

Majority of modern diesel engines is fitted with common-rail (CR) fuel systems. In these systems, the injectors are supplied with fuel under high pressure from the fuel rail (accumulator). Dynamic changes of pressure in the fuel rail are caused by the phenomena occurring during the fuel injection into the cylinders and the fuel supply to the fuel rail through the high-pressure fuel pump. Any change in this process results in a change in the course of pressure in the fuel rail, which, upon mathematical processing of the fuel pressure signal, allows identification of the malfunction of the pump and the injectors. The paper presents a methodology of diagnosing of CR fuel injection system components based on the analysis of dynamic pressure changes in the fuel rail. In the performed investigations, the authors utilized LabView software and a µDAC data acquisition module recording the fuel pressure in the rail, the fuel injector control current and the signal from the camshaft position sensor. For the analysis of the obtained results, ‘FFT’ and ‘STFT’ were developed in order to detect inoperative injectors based on the curves of pressure in the fuel rail. The performed validation tests have confirmed the possibility of identification of malfunctions in the CR system based on the pressure curves in the fuel rail. The ‘FFT’ method provides more information related to the system itself and accurately shows the structure of the signal, while the ’STFT’ method presents the signal in such a way as to clearly identify the occurrence of the fuel injection. The advantage of the above methods is the accessibility to diagnostic parameters and their non-invasive nature.


Author(s):  
Yong Yi ◽  
Aleksandra Egelja ◽  
Clement J. Sung

The development of a very high pressure diesel fuel injection system has been one of the key solutions to improve engine performance and to reduce emissions. The diesel fuel management in the injector directly affects how the fuel spray is delivered to the combustion chamber, and therefore affects the mixing, combustion and the pollutants formation. To design such a very high pressure diesel fuel injection system, an advanced CFD tool to predict the complex flow in the fuel injection system is required in the robust design process. In this paper, a novel 3D CFD dynamic mesh with cavitation model is developed to simulate the dynamic response of the needle motion of a diesel fuel injector corresponding to high common rail pressure and other dimensional design variables, coupling with the imbalance of the spring force and the flow force (pressure plus viscous force). A mixture model is used for cavitation resulting from high speed flow in fuel injector. Due to the lack of experimental data, the model presented in this paper is only validated by a limited set of experimental data. Required meshing strategy is also discussed in the paper.


Author(s):  
Стасис СЛАВИНСКАС ◽  
Томас МИЦКЯВИЧЮС ◽  
Арвидас ПАУЛЮКАС

This paper presents comparative experimental study’s results of diesel fuel and aviation fuel effect on operational properties of a high-pressure fuel pump of a common rail injection system. The two identical fuel injection systems mounted on a test bed of the fuel injection pumps were prepared for the experimental durability tests. The lubricity properties of diesel fuel and aviation fuel (Jet-A1) were studied using the High-Frequency Reciprocating Rig (HFRR) method. The values of wear scar diameter (WSD) obtained with Jet-A1 fuels were compared to the respective values measured with the reference diesel fuel. The microscopic photographs of the wear scar diameters obtained on above mentioned fuels are presented in the paper. The test results showed that long-term (about 300 hours) using aviation fuels produced a negative effect on the durability of the high-pressure fuel pump. Due to the wear of plunger-barrel units the decrease in the fuel delivery rate occurred of about 6.7 % operating with aviation fuel. The average friction coefficients of Jet-A1 fuels were higher than that of the normal diesel fuel. Keywords: diesel fuel, aviation Jet-A1 fuel, lubricity, plunger-barrel units, wear scar diameter


1998 ◽  
Author(s):  
K. Gebert ◽  
R. L. Barkhimer ◽  
N. J. Beck ◽  
D. D. Wickman ◽  
K. V. Tanin ◽  
...  

Author(s):  
Jim Cowart ◽  
Dianne Luning Prak ◽  
Len Hamilton

In an effort to understand the effects of injection system pressure on alternative fuel performance, a single cylinder diesel engine was outfit with a modern common rail fuel injection system and piezoelectric injector. As future new fuels will likely be used in both older mechanical injected engines as well as newer high pressure common rail engines, the question as to the sensitivity of a new fuel type across a range of engines is of concern. In this study conventional diesel fuel (Navy NATO F76) was compared with the new Navy HRD (Hydro-processed Renewable Diesel) fuel from algal sources, as well as the high cetane reference fuel nC16 (n-hexadecane CN=100). It was seen that in general, IGD (Ignition Delay) was shortened for all fuels with increasing fuel injection pressure, and was shortened with higher CN fuels. The combustion duration for all fuels was also significantly reduced with increasing fuel injection pressure, however, longer durations were seen for higher CN fuels at the same fuel pressure due to less pre-mixing before the start of combustion. Companion modeling using the LLNL (Lawrence Livermore National Lab) heavy hydro-carbon and diesel PRF chemical kinetic mechanisms for HRD and nC16 was applied to understand the relative importance of the physical and chemical delay periods of the IGD. It was seen that at low fuel injection pressures, the physical and chemical delay times are of comparable duration. However, as injection pressure increases the importance of the chemical delay times increases significantly (longer), especially with the lower CN fuel.


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