Proposal of Inspection Rationalization Method and Application for Sodium Cooled Fast Reactor

Author(s):  
Yada Hiroki ◽  
Takaya Shigeru ◽  
Enuma Yasuhiro

Abstract In order to rationalize maintenance for nuclear power plants, it is necessary to develop optimize maintenance plan by considering characteristics of each plant. In sodium-cooled fast reactor, there are constraints on inspections due to the specialty of handling sodium equipment, that is one of the important points when considering rationalization of maintenance. To solve this problem, we proposed a basic concept of maintenance optimization scheme that is a design support tool in order to develop maintenance strategy, based on “system based code (SBC)”. SBC is a concept to optimize the reliability of a nuclear power plant by consideration of all related technical requirements. “ASME Code Case N-875” and “ASME Boiler and Pressure Vessel Code, Section XI, Division 2 (RIM)” based on system based code were already developed as standards for inspection. One of the proposed scheme goals is to make a concrete way of necessary assessment method. Another is to provide several combinations of design and maintenance, and information for owner in order to choose the acceptable combination. In the beginning, we are working to develop the scheme that can be applied to sodium fast reactor as the main concept of next generation reactor. In this context, primary heat transfer system (PHTS) piping of fast reactor was evaluated by the scheme. This piping was chosen because it is major significant component and the inspection have constraint conditions that need preparation work. As a result, design candidate (e.g. single and double wall piping) and inspection candidate (e.g. ultrasonic testing and continues leakage monitoring) combinations along with benefit of each cases were provided.

2020 ◽  
Vol 6 ◽  
pp. 43
Author(s):  
Andreas Schumm ◽  
Madalina Rabung ◽  
Gregory Marque ◽  
Jary Hamalainen

We present a cross-cutting review of three on-going Horizon 2020 projects (ADVISE, NOMAD, TEAM CABLES) and one already finished FP7 project (HARMONICS), which address the reliability of safety-relevant components and systems in nuclear power plants, with a scope ranging from the pressure vessel and primary loop to safety-critical software systems and electrical cables. The paper discusses scientific challenges faced in the beginning and achievements made throughout the projects, including the industrial impact and lessons learned. Two particular aspects highlighted concern the way the projects sought contact with end users, and the balance between industrial and academic partners. The paper concludes with an outlook on follow-up issues related to the long term operation of nuclear power plants.


Author(s):  
Zhilin Chen ◽  
Ping Huang ◽  
Chunhui Wang ◽  
Zhiyuan Chi ◽  
Fangjie Shi ◽  
...  

It’s the trend to extend the operating license time, called Operating License Extension (OLE) in China, of nuclear power plants (NPPs) in the future. It needs to be adequately demonstrated by licensees and approved by the regulator to gain an extended license time, such as 20 years. The demonstration methods for OLE are different among countries due to the different management systems for NPPs. Safety assessment, environment effect evaluation and update of the final safety analysis report (FSAR) will be the main aspects during OLE demonstration of NPPs in China according to the technical policy issued by National Nuclear Safety Administration (NNSA). Technical methods for scoping and screening, aging management review and time-limited aging analyses, which are the main contents of safety assessment are established based on the technical policy drafted by NNSA and international experiences in order to assist the operators to implement the safety assessment for OLE of NPP.


Author(s):  
Yoonik Kim ◽  
Kwang-Won Ahn ◽  
Chang-Hyun Chung ◽  
Kil Yoo Kim ◽  
Joon-Eon Yang

Organization can make influences on all the systems. Especially in case of nuclear power plants in which safety is established to be one of the most important operating goals, there have been a lot of research efforts for the hardware advancement. However in recent years, it has been widely recognized that organizational factors in nuclear power plants have an important influence on the safety attitudes and the safe behavior of individuals. Until now, any means to include assessments of organizational structure in probabilistic risk assessments have not been universally accepted. The objective of this work is to develop a method to assess organizational influences on component maintenance. Influence diagrams are introduced in this method as a decision making tool and fuzzy theory is used to reflect the vagueness in considering relevance of human activities in maintenance tasks. Introducing fuzzy theory to assess the organizational factors is deemed to a somewhat new trial, which makes it possible to convert linguistic vague descriptions into mathematical ones. Fuzzy linguistic descriptions offer an alternative and often complementary language to conventional, i.e., analytic approaches to modeling systems. Among the existing methodologies to assess organizational factors, the concept of the ω-factor model is utilized and the mechanism that organizational factors have influences on component maintenance is evaluated through composing influence diagrams. These influences go to failure rates and eventually affect component unavailability. Further study will make it possible that the influences of organizational factors on human error probabilities are incorporated into human reliability analysis and furthermore probabilistic safety assessment.


Author(s):  
Jinquan Yan ◽  
Yinbiao He ◽  
Gang Li ◽  
Hao Yu

The ASME B&PV Code, Section III, is being used as the design acceptance criteria in the construction of China’s third generation AP1000 nuclear power plants. This is the first time that the ASME Code was fully accepted in Chinese nuclear power industry. In the past 6 years, a few improvements of the Code were found to be necessary to satisfy the various requirements originated from these new power plant (NPP) constructions. These improvements are originated from a) the stress-strain curves needed in elastic-plastic analysis, b) the environmental fatigue issue, c) the perplexity generated from the examination requirements after hydrostatic test and d) the safe end welding problems. In this paper, the necessities of these proposed improvements on the ASME B&PV code are further explained and discussed case by case. Hopefully, through these efforts, the near future development direction and assignment of the ASME B&PV-III China International Working Group can be set up.


Author(s):  
Amy J. Smith ◽  
Keshab K. Dwivedy

The management of flow assisted corrosion (FAC) has been a part of the maintenance of piping in nuclear power plants for more than 15 years. Programs have been set up to identify vulnerable locations, perform inspections, characterize the degraded configurations, and evaluate the structural integrity of the degraded sections. The section of the pipe is repaired or replaced if the structural integrity cannot be established for the projected degraded section at the next outage. During the past 15 years, significant improvements have been made to every aspect of the program including structural integrity evaluation. Simplified methods and rules are established in ASME Section XI code and in several code cases for verifying structural integrity. The evaluation of structural integrity is performed during the plant outage prior to a decision for repair or replacement. Any improvement in structural integrity evaluation to extend the life of a component by one additional operating cycle can help in performance of repair/replacement of component in a planned manner. Simplified methods and rules provided in the code can be easily used for analysis of pipe sections with degraded area with uniform wall thickness and for non-uniformly degraded sections, provided the degraded portions are modeled with uniform wall thickness equal to the lowest thickness of the section. The representation of a non-uniformly degraded section in this manner is necessarily conservative. The purpose of this paper is to develop methodology to analyze the non-uniformly degraded sections subjected to pressure and moment loading by modeling it in a manner that accounts for the non-uniform cross-section. The formulation developed here is more realistic than the code methodology and is still conservative. The results are presented in form of charts comparing the limit moment capacity of the degraded sections calculated by the formulation in this paper with that using ASME code formulation. The paper concludes that the proposed formulation can be used to supplement the ASME Code method to extend the remaining life of FAC degraded components.


Author(s):  
K. K. Yoon ◽  
J. B. Hall

The ASME Boiler and Pressure Vessel Code provides fracture toughness curves of ferritic pressure vessel steels that are indexed by a reference temperature for nil ductility transition (RTNDT). The ASME Code also prescribes how to determine RTNDT. The B&W Owners Group has reactor pressure vessels that were fabricated by Babcock & Wilcox using Linde 80 flux. These vessels have welds called Linde 80 welds. The RTNDT values of the Linde 80 welds are of great interest to the B&W Owners Group. These RTNDT values are used in compliance of the NRC regulations regarding the PTS screening criteria and plant pressure-temperature limits for operation of nuclear power plants. A generic RTNDT value for the Linde 80 welds as a group was established by the NRC, using an average of more than 70 RTNDT values. Emergence of the Master Curve method enabled the industry to revisit the validity issue surrounding RTNDT determination methods. T0 indicates that the dropweight test based TNDT is a better index than Charpy transition temperature based index, at least for the RTNDT of unirradiated Linde 80 welds. An alternative generic RTNDT is presented in this paper using the T0 data obtained by fracture toughness tests in the brittle-to-ductile transition temperature range, in accordance with the ASTM E1921 standard.


Author(s):  
Nicolas d’Udekem ◽  
Philippe Art ◽  
Jacques Grisel

Nowadays, the usefulness of RTR (Reinforced Thermosetting Resin) for pressure retaining equipment does not need further proof: they are lightweight, strong, with low thermal elongation and highly corrosion resistant. The use of RTR piping makes all sense for piping systems circulating raw water such as sea water at moderate pressure and temperature for plants cooling. However, this material is rarely used for safety related cooling systems in nuclear power plants. In Belgium, Electrabel and Tractebel have chosen to replace the existing carbon steel pipes of the raw water system by GRE (Glassfiber Reinforced Epoxy) pipes, in accordance with the Authorized Inspection Agency, applying the ASME Code Case (CC) N-155-2 defining the specifications and requirements for the use of RTR pipes, fittings and flanges. After a challenging qualification process, Class 3 GRE pipes are now installed and operating for raw water cooling systems in two Belgian nuclear units and will soon be installed in a third one. The paper will address the followed qualification processes and the implementation steps applied by Electrabel/Tractebel and relate the overcome obstacles encountered during manufacturing, erection and commissioning of Class 3 GRE piping in order to ensure quality, reliability and traceability required for safety equipment in nuclear power plants.


Author(s):  
Luigi Lepore ◽  
Romolo Remetti ◽  
Mauro Cappelli

Among GEN IV projects for future nuclear power plants, lead-cooled fast reactors (LFRs) seem to be a very interesting solution due to their benefits in terms of fuel cycle, coolant safety, and waste management. The novelty of this matter causes some open issues about coolant chemical aspects, structural aspects, monitoring instrumentation, etc. Particularly, hard neutron flux spectra would make traditional neutron instrumentation unfit to all reactor conditions, i.e., source, intermediate, and power range. Identification of new models of nuclear instrumentation specialized for LFR neutron flux monitoring asks for an accurate evaluation of the environment the sensor will work in. In this study, thermal hydraulics and chemical conditions for the LFR core environment will be assumed, as the neutron flux will be studied extensively by the Monte Carlo transport code MCNPX (Monte Carlo N-Particles X-version). The core coolant’s high temperature drastically reduces the candidate instrumentation because only some kinds of fission chambers and self-powered neutron detectors can be operated in such an environment. This work aims at evaluating the capabilities of the available instrumentation (usually designed and tailored for sodium-cooled fast reactors) when exposed to the neutron spectrum derived from the Advanced Lead Fast Reactor European Demonstrator, a pool-type LFR project to demonstrate the feasibility of this technology into the European framework. This paper shows that such a class of instrumentation does follow the power evolution, but is not completely suitable to detect the whole range of reactor power, due to excessive burnup, damages, or gamma interferences. Some improvements are possible to increase the signal-to-noise ratio by optimizing each instrument in the range of reactor power, so to get the best solution. The design of some new detectors is proposed here together with a possible approach for prototyping and testing them by a fast reactor.


Author(s):  
Bing Hu ◽  
Longqiang Zhang ◽  
Zhiwu Guo ◽  
Youran Li ◽  
Wei Sun ◽  
...  

With the introduction of digital instrumentation system, the cyber security threat to nuclear power plants is becoming more and more serious. The existing cyber security standards of nuclear power plants still need to be improved, and the technology practice of defensive strategies is lacking all over the world. In this paper, based on the comparison of domestic and foreign regulations and standards, combined with the technical practice of I&C system overall plan, a defense-in-depth model based on data flow is proposed. The overall technical requirements, hierarchy, network model, cyber security basic requirements, cyber security interface and protection of digital assets are introduced, the application of the model and the direction of research on cyber security of nuclear power plant are prospected.


Author(s):  
Koichi Kashima ◽  
Tomonori Nomura ◽  
Koji Koyama

JSME (Japan Society of Mechanical Engineers) published the first edition of a FFS (Fitness-for-Service) Code for nuclear power plants in May 2000, which provided rules on flaw evaluation for Class 1 pressure vessels and piping, referring to the ASME Code Section XI. The second edition of the FFS Code was published in October 2002, to include rules on in-service inspection. Individual inspection rules were prescribed for specific structures, such as the Core Shroud and Shroud Support for BWR plants, in consideration of aging degradation by Stress Corrosion Cracking (SCC). Furthermore, JSME established the third edition of the FFS Code in December 2004, which was published in April 2005, and it included requirements on repair and replacement methods and extended the scope of specific inspection rules for structures other than the BWR Core Shroud and Shroud Support. Along with the efforts of the JSME on the development of the FFS Code, Nuclear and Industrial Safety Agency, the Japanese regulatory agency approved and endorsed the 2000 and 2002 editions of the FFS Code as the national rule, which has been in effect since October 2003. The endorsement for the 2004 edition of the FFS Code is now in the review process.


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