scholarly journals Enhancement of Heat Transfer With Pool and Spray Impingement Boiling on Microporous and Nanowire Surface Coatings

Author(s):  
Suraj Joottu Thiagarajan ◽  
Sreekant Narumanchi ◽  
Charles King ◽  
Wei Wang ◽  
Ronggui Yang

The National Renewable Energy Laboratory (NREL) is leading a national effort to develop next-generation cooling technologies for hybrid vehicle electronics, as part of the Advanced Power Electronics and Electrical Machines program area in the U.S. Department of Energy’s (DOE’s) Vehicle Technologies Program. The overarching goal is to reduce the size, weight, and cost of power electronic modules that convert direct current from the batteries to alternating current for the motor, and vice versa. Aggressive thermal management techniques help in achieving the goals of increased power density and reduced weight and volume, while keeping the chip temperatures within acceptable limits. The viability of aggressive cooling schemes such as spray and jet impingement in conjunction with enhanced surfaces is being explored as part of the program. In this work, we present results from a series of experiments with pool and spray boiling on enhanced surfaces, such as a microporous layer of copper and copper nanowires, using HFE-7100 as the working fluid. Spray impingement on the microporous coated surface showed an enhancement of 100%–300% in the heat transfer coefficient at a given wall superheat with respect to spray impingement on a plain surface under similar operating conditions. The critical heat flux also increased by 7%–20%, depending on the flow rates. Heat transfer coefficients obtained on the nanowire-grown surface are considerably better than those obtained on the plain surface, although the enhancement is lower than those obtained on the microporous surface. The critical heat flux is also considerably lower for the nanowire surface than for the plain surface.

1996 ◽  
Vol 118 (1) ◽  
pp. 21-26 ◽  
Author(s):  
David Copeland

Experimental measurements of multiple nozzle submerged jet array impingement single-phase and boiling heat transfer were made using FC-72 and 1 cm square copper pin fin arrays, having equal width and spacing of 0.1 and 0.2 mm, with aspect ratios from 1 to 5. Arrays of 25 and 100 nozzles were used, with diameters of 0.25 to 1.0 mm providing nozzle area from 5 to 20 mm2 (5 to 20% of the heat source base area). Flow rates of 2.5 to 10 cm3/s (0.15 to 0.6 l/min) were studied, with nozzle velocities from 0.125 to 2 m/s. Single nozzles and smooth surfaces were also evaluated for comparison. Single-phase heat transfer coefficients (based on planform area) from 2.4 to 49.3 kW/m2 K were measured, while critical heat flux varied from 45 to 395 W/cm2. Correlations of the single-phase heat transfer coefficient and critical heat flux as functions of pin fin dimensions, number of nozzles, nozzle area and liquid flow rate are provided.


2014 ◽  
Vol 136 (4) ◽  
Author(s):  
J. Jung ◽  
S. J. Kim ◽  
J. Kim

Experimental work was undertaken to investigate the process by which pool-boiling critical heat flux (CHF) occurs using an IR camera to measure the local temperature and heat transfer coefficients on a heated silicon surface. The wetted area fraction (WF), the contact line length density (CLD), the frequency between dryout events, the lifetime of the dry patches, the speed of the advancing and receding contact lines, the dry patch size distribution on the surface, and the heat transfer from the liquid-covered areas were measured throughout the boiling curve. Quantitative analysis of this data at high heat flux and transition through CHF revealed that the boiling curve can simply be obtained by weighting the heat flux from the liquid-covered areas by WF. CHF mechanisms proposed in the literature were evaluated against the observations.


Author(s):  
G. A. Sorokin ◽  
G. P. Bogoslovskaya ◽  
E. F. Ivanov ◽  
A. P. Sorokin

Boiling experiments on eutectic sodium-potassium alloy in the model of fast reactor subassembly under conditions of low-velocity circulation carried out at the IPPE call for further investigations into numerical modeling of the process. The paper presents analysis of pin bundle liquid metal boiling, stages of the process, its characteristics (wall temperature, coolant temperature, flow rate. pressure void fraction and others), that allowed the pattern map to be drawn. The problem of conversion of the data gained in Na-K mock-up experiments to in-pile sodium reactor operating conditions is analyzed here, as well as thermodynamic similarity of liquid metal coolants and eutectic Na-K alloy. Data on bundle boiling in Na-K are presented in comparison with those in different liquid metals. Analysis of data on liquid metal heat transfer in cases of pool boiling, boiling in tubes, in slots, and in pin bundles, as well as data on critical heat flux in tubes was performed and discussed in the paper. The relationship for calculation of critical heat flux in liquid metal derived by the authors is presented. Results of numerical modeling of liquid metal boiling heat transfer during accident cooling of reactor core applied to experimental conditions of going from forced to natural circulation are presented, too.


Author(s):  
Preeti Mani ◽  
Ruander Cardenas ◽  
Vinod Narayanan

Submerged jet impingement boiling has the potential to enhance pool boiling heat transfer rates. In most practical situations, the surface could consist of multiple heat sources that dissipate heat at different rates resulting in a surface heat flux that is non-uniform. This paper discusses the effect of submerged jet impingement on the wall temperature characteristics and heat transfer for a non-uniform heat flux. A mini-jet is caused to impinge on a polished silicon surface from a nozzle having an inner diameter of 1.16 mm. A 25.4 mm diameter thin-film circular serpentine heater, deposited on the bottom of the silicon wafer, is used to heat the surface. Deionized degassed water is used as the working fluid and the jet and pool are subcooled by 20°C. Voltage drop between sensors leads drawn from the serpentine heater are used to identify boiling events. Heater surface temperatures are determined using infrared thermography. High-speed movies of the boiling front are recorded and used to interpret the surface temperature contours. Local heat transfer coefficients indicate significant enhancement upto radial locations of 2.6 jet diameters for a Reynolds number of 2580 and upto 6 jet diameters for a Reynolds number of 5161.


Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1929 ◽  
Author(s):  
M. Sarafraz ◽  
Mohammad Safaei ◽  
Zhe Tian ◽  
Marjan Goodarzi ◽  
Enio Bandarra Filho ◽  
...  

In the present study, we report the results of the experiments conducted on the convective heat transfer of graphene nano-platelets dispersed in water-ethylene glycol. The graphene nano-suspension was employed as a coolant inside a micro-channel and heat-transfer coefficient (HTC) and pressure drop (PD) values of the system were reported at different operating conditions. The results demonstrated that the use of graphene nano-platelets can potentially augment the thermal conductivity of the working fluid by 32.1% (at wt. % = 0.3 at 60 °C). Likewise, GNP nano-suspension promoted the Brownian motion and thermophoresis effect, such that for the tests conducted within the mass fractions of 0.1%–0.3%, the HTC of the system was improved. However, a trade-off was identified between the PD value and the HTC. By assessing the thermal performance evaluation criteria (TPEC) of the system, it was identified that the thermal performance of the system increased by 21% despite a 12.1% augmentation in the PD value. Furthermore, with an increment in the fluid flow and heat-flux applied to the micro-channel, the HTC was augmented, showing the potential of the nano-suspension to be utilized in high heat-flux thermal applications.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer and the critical heat flux (CHF) due to exponentially increasing heat inputs with various periods (Q=Q0 exp(t/τ), τ=22.52 ms–26.31 s) were systematically measured by an experimental water loop flow and observed by an infrared thermal imaging camera. Measurements were made on a 3 mm inner diameter, a 66.5 mm heated length, and a 0.5 mm thickness of platinum test tube, which was divided into three sections (upper, mid, and lower positions). The axial variations of the inner surface temperature, the heat flux, and the heat transfer coefficient from nonboiling to critical heat flux were clarified. The results were compared with other correlations for the subcooled boiling heat transfer and authors’ transient CHF correlations. The influence of exponential period (τ) and flow velocity on the subcooled boiling heat transfer and the CHF was investigated and the predictable correlation of the subcooled boiling heat transfer for turbulent flow of water in a short vertical tube was derived based on the experimental data. In this work, the correlation gave 15% difference for subcooled boiling heat transfer coefficients. Most of the CHF data (101 points) were within 15% and −30 to +20% differences of the authors’ transient CHF correlations against inlet and outlet subcoolings, respectively.


Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.


Author(s):  
C. Aprea ◽  
A. Greco ◽  
G. P. Vanoli

R22 is the most widely employed HCFC working fluid in vapour compression plant. HCFCs must be replaced within 2020. Major problems arise with the substitution of the working fluids, related to the decrease in performance of the plant. Therefore, extremely accurate design procedures are needed. The relative sizing of each of the components of the plant is crucial for cycle performance. For this reason, the knowledge of the new fluids heat transfer characteristics in condensers and evaporators is required. The local heat transfer coefficients and pressure drop of pure R22 and of the azeotropic mixture R507 (R125-R143a 50%/50% in weight) have been measured during convective boiling. The test section is a smooth horizontal tube made of a with a 6 mm I.D. stainless steel tube, 6 m length, uniformly heated by Joule effect. The effects of heat flux, mass flux and evaporation pressure on the heat transfer coefficients are investigated. The evaporating pressure varies within the range 3 ÷10 bar, the refrigerant mass flux within the range 200 ÷ 1000 kg/m2s, the heat flux within 0 ÷ 44 kW/m2. A comparison have been carried out between the experimental data and those predicted by means of the most credited literature relationships.


1983 ◽  
Vol 105 (2) ◽  
pp. 350-357 ◽  
Author(s):  
P. J. Giarratano ◽  
W. G. Steward

Transient forced convection heat transfer coefficients for both subcritical and supercritical helium in a rectangular flow channel heated on one side were measured during the application of a step in heat flux. Zero flow data were also obtained. The heater surface which served simultaneously as a thermometer was a fast response carbon film. Operating conditions covered the following range: Pressure, 1.0 × 105 Pa (1 bar) to 1.0 × 106 Pa (10 bar); Temperature, 4 K–10 K; Heat Flux, 0.1 W/cm2−10 W/cm2; Reynolds number, 0–8 × 105. The experimental data and a predictive correlation are presented.


Sign in / Sign up

Export Citation Format

Share Document