Determining the Computational Domain Length to Obtain Closure for VAT Based Modeling by 3D Numerical Simulation and Field Synergy Analysis

Author(s):  
Feng Zhou ◽  
Nicholas Hansen ◽  
Ivan Catton

Volume Averaging Theory (VAT) has been used to rigorously cast the point-wise conservation of energy, momentum and mass equations into a form that represents the thermal and hydraulic properties of heat exchanger channel morphology. Closure terms in the VAT equations are related to a local friction factor and a heat transfer coefficient of the REV, which could be evaluated using scaling suggested by VAT from the output of a CFD code. To get reasonable lower scale flow field and heat transfer solutions, the length of computational domain must be determined in advance. There-dimensional numerical simulations for laminar heat transfer and fluid flow characteristics of plain finned tube heat exchangers were performed. The effects of two factors, Reynolds number and tube row number, were examined. The Reynolds number based on the fin collar outside diameter varied from 500 to 6000 and the corresponding air frontal velocity was ranged from 0.38m/s to 4.6m/s. The cases with tube row number varying from 1 to 9 were tested numerically. Field synergy principle analysis was performed for the results, including the in-depth analysis of every REV, which gave a clear perspective of the variation of heat transfer performance with the tube rows. It is found that when the number of tube row N>4, the increasing trend of the intersection angle decreases and almost keep constant when N>6, which leads to the heat transfer approaching fully developed conditions. Simulations over the computational domain with a length of 5+2+2 REVs were recommended to obtain a reasonable local flow and heat transfer field, and then the VAT based closure formulas for drag resistance coefficient and heat transfer coefficient were integrated over the sixth and seventh REV to close the heat exchanger modeling based volume averaging theory.

Author(s):  
David J. Geb ◽  
Jonathan Chu ◽  
Feng Zhou ◽  
Ivan Catton

Experimentally determining internal heat transfer coefficients in porous structures has been a challenge in the design of heat exchangers. In this study, a novel combined experimental and computational method for determining the internal heat transfer coefficient within a heat sink is explored and results are obtained for air flow through basic pin fin heat sinks. These measurements along with the pressure drop allow for thermal-fluid modeling of a heat sink by closing the Volume Averaging Theory (VAT)-based governing equations, providing an avenue towards optimization. To obtain the heat transfer coefficient the solid phase is subjected to a step change in heat generation rate via induction heating, while the fluid flows through under steady state conditions. The fluid phase temperature response is measured. The heat transfer coefficient is determined by comparing the results of a numerical simulation based on volume averaging theory with the experimental results. The only information needed is the basic material properties, the flow rate, and the experimental data. The computational procedure alleviates the need for internal solid and fluid phase temperature measurements, which are difficult to make and can disturb the solid-fluid interaction. Moreover, a simple analysis allows us to proceed without knowledge of the heat generation rate, which is difficult to determine precisely. Multiple pin fin heat sink morphologies were selected for this study. Moreover, volume averaging theory scaling arguments allow a single correlation for both the heat transfer coefficient and friction factor that encompass a wide range of pin fin morphologies. It is expected that a precise tool for experimental closure of the VAT-based equations modeling a heat sink as a porous medium will allow for better modeling, and subsequent optimization, of heat sinks.


Author(s):  
Basant Singh Sikarwar ◽  
K. Muralidhar ◽  
Sameer Khandekar

Clusters of liquid drops growing and moving on physically or chemically textured lyophobic surfaces are encountered in drop-wise mode of vapor condensation. As opposed to film-wise condensation, drops permit a large heat transfer coefficient and are hence attractive. However, the temporal sustainability of drop formation on a surface is a challenging task, primarily because the sliding drops eventually leach away the lyophobicity promoter layer. Assuming that there is no chemical reaction between the promoter and the condensing liquid, the wall shear stress (viscous resistance) is the prime parameter for controlling physical leaching. The dynamic shape of individual droplets, as they form and roll/slide on such surfaces, determines the effective shear interaction at the wall. Given a shear stress distribution of an individual droplet, the net effect of droplet ensemble can be determined using the time averaged population density during condensation. In this paper, we solve the Navier-Stokes and the energy equation in three-dimensions on an unstructured tetrahedral grid representing the computational domain corresponding to an isolated pendant droplet sliding on a lyophobic substrate. We correlate the droplet Reynolds number (Re = 10–500, based on droplet hydraulic diameter), contact angle and shape of droplet with wall shear stress and heat transfer coefficient. The simulations presented here are for Prandtl Number (Pr) = 5.8. We see that, both Poiseuille number (Po) and Nusselt number (Nu), increase with increasing the droplet Reynolds number. The maximum shear stress as well as heat transfer occurs at the droplet corners. For a given droplet volume, increasing contact angle decreases the transport coefficients.


2019 ◽  
Vol 64 (2) ◽  
pp. 271-282 ◽  
Author(s):  
Abhishek Lanjewar ◽  
Bharat Bhanvase ◽  
Divya Barai ◽  
Shivani Chawhan ◽  
Shirish Sonawane

In this study, investigation of convective heat transfer enhancement with the use of CuO–Polyaniline (CuO–PANI) nanocomposite basednanofluid inside vertical helically coiled tube heat exchanger was carried out experimentally. In these experiments, the effects of different parameters such as Reynolds number and volume % of CuO–PANI nanocomposite in nanofluid on the heat transfer coefficient of base fluid have been studied. In order to study the effect of CuO–PANI nanocomposite based nanofluid on heat transfer, CuO nanoparticles loaded in PANI were synthesized in the presence of ultrasound assisted environment at different loading concentration of CuO nanoparticles (1, 3 and 5 wt.%). Then the nanofluids were prepared at different concentrations of CuO–PANI nanocomposite using water as a base fluid. The 1 wt.% CuO–PANI nanocomposite was selected for the heat transfer study for nanofluid concentration in the range of 0.05 to 0.3 volume % and Reynolds number range of was 1080 to 2160 (±5). Around 37 % enhancement in the heat transfer coefficient was observed for 0.2 volume % of 1 wt.% CuO–PANI nanocomposite in the base fluid. In addition, significant enhancement in the heat transfer coefficient was observed with an increase in the Reynolds number and percentage loading of CuO nanoparticle in Polyaniline (PANI).


2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Feng Zhou ◽  
Nicholas E. Hansen ◽  
David J. Geb ◽  
Ivan Catton

Modeling a fin-and-tube heat exchanger as porous media based on volume averaging theory (VAT), specific geometry can be accounted for in such a way that the details of the original structure can be replaced by their averaged counterparts, and the VAT based governing equations can be solved for a wide range of heat exchanger designs. To complete the VAT based model, proper closure is needed, which is related to a local friction factor and a heat transfer coefficient of a representative elementary volume. The present paper describes an effort to model a fin-and-tube heat exchanger based on VAT and obtain closure for the model. Experiment data and correlations for the air side characteristics of fin-and-tube heat exchangers from the published literature were collected and rescaled using the “porous media” length scale suggested by VAT. The results were surprisingly good, collapsing all the data onto a single curve for friction factor and Nusselt number, respectively. It was shown that using the porous media length scale is very beneficial in collapsing complex data yielding simple heat transfer and friction factor correlations and that by proper scaling, closure is a function of the porous media, which further generalizes macroscale porous media equations. The current work is a step closer to our final goal, which is to develop a universal fast running computational tool for multiple-parameter optimization of heat exchangers.


Author(s):  
Dahai Guo ◽  
Danesh K. Tafti

The effect of inlet flow angles on flat tube multilouvered fin heat exchangers is studied. Five inlet flow angles, α= ±25, ±45 and 0 degrees are employed with respect to the face of the heat exchanger. One louver angle θ = 25 degrees, and three fin pitches, Fp = 1.0, 1.5 and 2.0 are considered. There is a strong correlation between the response of the flow efficiency and heat transfer coefficient to inlet flow angle. Positive flow angles, which are in the same direction as the louver angle, have to undergo a smaller rotation to be aligned with louver directed flow in the bank, and exhibit better performance characteristics than negative inlet flow angles. The first-order effect of inlet flow angles is to reduce the effective mass flow rate and Reynolds number through the heat exchanger. For positive flow angles and small fin pitches, the heat transfer coefficient correlates well with the effective Reynolds number {Reeff = Re(cosα)}. However, this is not the case when flow angles are negative and the fin pitch increases. Under these conditions, the Nusselt number deviates considerably from the effective Reynolds number analogy, with a subsequent loss in heat transfer capability. For large negative inlet flow angles (α = −45), the heat transfer coefficient drops as much as 50% for a fin pitch Fp = 2.


Author(s):  
Arslan Saleem ◽  
Man-Hoe Kim

The air side thermal hydraulic performance of multi-louvered aluminium fin heat exchangers is investigated. A detailed study was performed to analyse the thermal performance of air over a wide range of Reynolds number i.e. from 30 to 250. Air-side heat transfer coefficient and air pressure drop were calculated and validated over the mentioned band of Reynolds numbers. Critical Reynolds number was determined numerically and the variation in flow physics along with the thermal and hydraulic performance of microchannel heat exchanger associated with R_cri has been reported. Moreover, a parametric study of the multi-louvered aluminium fin heat exchangers was also performed for 36 heat exchanger configurations with the louver angles (19-31°), fin pitches (1.0, 1.2, 1.4 mm) and flow depths (16, 20, 24 mm); and the geometric configuration exhibiting the highest thermal performance was reported. The air-side heat transfer coefficient and pressure drop results for different geometrical configurations were presented in terms of Colburn j factor and Fanning friction factor f, as a function of Reynolds number based on louver pitch.


2019 ◽  
Vol 8 (4) ◽  
pp. 7163-7166

The present work deals with heat transfer augmentation in a Hair-Pin heat exchanger using magnetite/water nanofluid at volume concentrations of 0.004%, 0.006% and 0.008% under turbulent flow, the effect of different concentration of magnetite nanoparticles are added in pure water as basefluid on heat transfer coefficient and pressure drop in a hair-pin heat exchanger for counteract flow arrangement are investigated. The magnetite/water nanofluid is flowing through the inner tube and Reynolds number considered is in the range of 16000 to 30000. The results showed that there is 25-33% enhancement in heat transfer coefficient at 0.008% to the water at Reynolds number range of 16000 to 30000.


Author(s):  
Feng Zhou ◽  
David Geb ◽  
George DeMoulin ◽  
Ivan Catton

A plain fin-and-tube heat exchanger was modeled based on Volume Averaging Theory (VAT) and the closure for the model was evaluated using CFD. Modeling a fin-and-tube heat exchanger as porous media based on VAT, specific geometry can be accounted for in such a way that the details of the original structure can be replaced by their averaged counterparts and the VAT based governing equations can be efficiently solved for a wide range of parameters. To complete the VAT based model, proper closure is needed, which is related to a local friction factor and a heat transfer coefficient of a Representative Elementary Volume (REV). The terms in the closure expressions are complex and sometimes relating experimental data to the closure terms is difficult. In this work we use CFD to obtain detailed solutions of flow and heat transfer through an element of a fin-and-tube heat exchanger and use these results to evaluate the closure terms needed for a fast running VAT based code, which can then be used to solve the heat transfer characteristics of a higher level heat exchanger. The objective is to show how heat sinks can be modeled as a porous media based on Volume Averaging Theory and how CFD can be used in place of a detailed, often formidable, experimental effort to obtain closure for a VAT based model.


Author(s):  
Feng Zhou ◽  
Nicholas Hansen ◽  
Ivan Catton

VAT is used to rigorously cast the point-wise conservation of energy, momentum and mass equations into a form that represents the thermal and hydraulic properties of heat exchanger channel morphology. At the lower level, the media is described by a representative elementary volume (REV). Closure terms in the VAT equations are related to a local friction factor and a heat transfer coefficient of the REV. The terms in the closure expressions are complex and relating experimental data to the closure terms resulting from Volume Averaging Theory (VAT) is difficult. In this work we use CFD to obtain detailed solutions to flow through an element of a heat exchanger and use these results to evaluate the closure terms needed for a fast running VAT based code. The VAT based code can then be used to solve the heat transfer characteristics of the higher level heat exchanger. A comparison is then made of the CFD closure and experimental data rescaled by VAT scaling. The objective is to show how heat exchangers can be modeled as porous media based on Volume Averaging Theory and how CFD can be used in place of a detailed, often formidable, experimental effort.


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