Characteristics of Extended Evaporating Meniscus on Nanotextured Rough Solid Substrate for Wenzel States

2011 ◽  
Author(s):  
J. J. Zhao ◽  
Y. Y. Duan ◽  
X. D. Wang ◽  
B. X. Wang
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Liquid Film ◽  
Thin Liquid Film ◽  
Disjoining Pressure ◽  
Roughness Effects ◽  
Maximum Heat ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Nanoscale Roughness

The surface nanostructure determines the system wettability and thus has significant effects on the thin liquid film spreading and phase change heat transfer. A model based on the augmented Young-Laplace equation and kinetic theory was developed to describe the nanoscale roughness effects on the extended evaporating meniscus in a microchannel. The roughness geometries in the model were theoretically related to the disjoining pressure and the thermal resistance across the roughness layer. The results show that the dispersion constant for the disjoining pressure increases with the nanopillar height when the solid-liquid-vapor system is in the Wenzel state. Thus, the spreading and wetting properties of the evaporating thin liquid film are enhanced due to the higher nanopillar height and larger disjoining pressure. Since the evaporating thin film length increases with the nanoscale roughness due to better surface wettability, the total liquid flow and heat transfer rate of the evaporating thin liquid films in a microchannel can be enhanced by increasing the nanopillar height. The effects of the nanopillar on the thin film evaporation are more significant for higher superheats. Hydrophilic nanotextured solid substrates can be fabricated to enhance the thin film evaporation and thus increase the maximum heat transport capability of the two-phase cooling devices.

Mechanisms of Thin-Film Evaporation Considering Momentum and Energy Conservation

2013 ◽  
Author(s):  
Chunji Yan ◽  
Xinxiang Pan ◽  
Xiaowei Lu
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Fluid Flow ◽  
Mathematic Model ◽  
Momentum Conservation ◽  
Momentum Equation ◽  
Maximum Heat ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Phase Change Heat Transfer

A mathematic model, which can be used to predict the evaporation and fluid flow in thin film region, is developed based on momentum and energy conservations and the augmented Young-Laplace equation in this paper. In the model the variations of the enthalpy and kinetics energy of the thin-film along the evaporating region are considered. By theoretical analysis, we have obtained the governing equation for thin film profile. The fluid flow and phase-change heat transfer in an evaporating extended meniscus are numerically studied. The differences between the model considering momentum conservation only and including both momentum and energy conservations are compared. It is found that the maximum heat flux of the thin-film evaporation by using two mathematical models obtained has no change, but when considering the momentum and energy conservations the total heat transfer rate unit width along the thin-film evaporation region is greater than that of only including momentum equation.

The Visualization of Thin Film Evaporation on Thin Micro Sintered Copper Mesh Screen

2008 ◽  
Author(s):  
Chen Li ◽  
G. P. Peterson ◽  
Ji Li ◽  
Nikhil Koratkar
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Heat Flux ◽  
Thin Liquid Film ◽  
Heated Wall ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Sintered Copper ◽  
Mesh Screen ◽  
Copper Mesh

The thin film evaporation process through use of thin micro-scale sintered copper mesh screen was proven to be a very effective heat transfer mechanism with high critical heat flux (CHF). This efficient heat transfer mechanism is widely used in designing heat pipe, Capillary Pumped Loops (CPL), and drying process, however, the nucleation process and meniscus dynamics at the liquid-vapor-solid interface are not directly observed and systematically studied. Very few visual investigation in thin film evaporation has been conducted. In the existing two visual studies, the interface thermal resistance between coating and the heated wall was not seriously considered, and the heat flux was limited below 35 W/cm2. In this visualization investigation, the nucleation process and meniscus dynamics from initial condition to drying out were observed and well documented. To minimize the interface thermal resistance, the micro scale wicking was sintered to heated wall directly. High quality images were acquired through a well-designed visualization system. The majority of nucleate bubbles, whose diameters are at a magnitude of 10 μm, were found to form on the top wire surfaces instead of inside the porous media at moderate heat flux. Few large size bubbles were observed to grow inside capillary wicks, however, their presence did not seem to stop the evaporation process as reported before. The menisci receding process was visually captured for the first time. The minimum menisci radius was found to form at the smallest corners and pores. It is also illustrated the thin liquid area increases when the menisci recede and the thin liquid film evaporation is the dominant heat transfer mode at high heat flux. The present work visually confirms the heat transfer regimes of evaporation on micro porous media, which was proposed by Li and Peterson [2], and further improves the understanding to the nucleate boiling and thin liquid film evaporation on the surfaces of micro sintered copper mesh screen.

Heat Transfer Analysis of Flash Evaporation With MEPCM

2019 ◽  
Vol 11 (5) ◽  
Author(s):  
Yang Guo ◽  
Hongbin Ma ◽  
Benwei Fu ◽  
Yulong Ji ◽  
Fengmin Su ◽  
...  
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Phase Change ◽  
Thin Liquid Film ◽  
Heat Transfer Analysis ◽  
Seawater Desalination ◽  
Flash Evaporation ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Evaporation Heat

Several seawater desalination technologies have been developed and widely used during the last four decades. In the current investigation, a new approach to the seawater desalination process is presented, which utilizes microencapsulated phase change materials (MEPCMs) and thin film evaporation. In this process, the MEPCMs were placed into hot seawater. Then, the hot seawater and the MEPCMs containing the liquid phase change material (PCM) were ejected into a vacuum flash chamber. A thin liquid film of seawater was formed on the surface of the MEPCM, which subsequently vaporized. This evaporation significantly increased the evaporation heat transfer and enhanced the desalination efficiency. Film evaporation on MEPCM surfaces decreased their temperature by absorbing sensible heat. If their temperature was lower than the phase change temperature, the MEPCM would change phase from liquid to solid releasing the latent heat, resulting in further evaporation. The MEPCMs were then pumped back into the hot seawater, and the salt residue left on the MEPCMs could be readily dissolved. In this way, the desalination efficiency could be increased and corrosion reduced. A mathematical model was developed to determine the effects of MEPCM and thin film evaporation on desalination efficiency. An analytical solution using Lighthill's approach was obtained. Results showed that when MEPCMs with a radius of 100 µm and a water film of 50 µm were used, the evaporation rate and evaporative capacity were significantly increased.

Falling Films in Micro- and Minigrooves: Heat Transfer and Flow Stability

2003 ◽  
Author(s):  
Tatiana Gambaryan-Roisman ◽  
Peter Stephan
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Liquid Film ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Film Flow ◽  
Wall Structure ◽  
Falling Film ◽  
Thin Film Evaporation ◽  
Film Evaporation

Structured (in particular, micro- and minigrooved) wall surfaces may improve numerous industrial processes, including falling film evaporation, thin film evaporation in lean premixed prevaporized combustion technology (LPP), and spray and jet cooling. The advantages of such surfaces include the promotion of ultra-thin film evaporation at the apparent contact lines and the prevention of dry patches on hot surfaces. However, the behavior of thin film flow on structured surfaces has not yet been comprehensively studied. We derive a model describing the heat transfer in liquid film flowing down inclined micro- or minigrooved walls. The derived model accounts for peculiarities of the evaporation process in the vicinity of the liquid-vapor-solid contact line (“micro region”) and their effect on the overall heat transfer rate. It is shown that the effect of the micro region is to increase the overall heat transfer rate at the constant fluid flow rate. A long-wave stability analysis has been performed to quantify the effect of the capillary structure on the film stability properties. Sinusoidal and triangular longitudinal groove shapes have been considered. Two cases have been studied: (i) the film completely covers the wall structure; (ii) the film partly covers the wall structure. It is shown that the longitudinal grooves completely covered by the liquid have a stabilizing effect on the falling film flow. The performed analysis is a step towards modeling the wavy motion of the liquid film on grooved surfaces.

Surface Temperatures and Heat Fluxes Associated With the Evaporation of a Liquid Film on a Semi-Infinite Solid

1971 ◽  
Vol 93 (4) ◽  
pp. 357-364 ◽  
Author(s):  
L. A. Hale ◽  
S. A. Anderson
Keyword(s):  
Thin Film ◽  
Boundary Value Problem ◽  
Liquid Film ◽  
Numerical Solution ◽  
Thin Liquid Film ◽  
Pool Boiling ◽  
Heat Fluxes ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Limiting Case

The boundary-value problem associated with the evaporation of a thin liquid film from a thick surface is presented in terms of several dimensionless parameters. A numerical solution is presented for a particular limiting case and the result is used to suggest criteria for determining the significance of thin-film evaporation in saturated pool boiling.

Microengineered Surfaces for Thin Film Evaporation for Enhanced Heat Dissipation

2009 ◽  
Author(s):  
Rong Xiao ◽  
Evelyn N. Wang
Keyword(s):  
Thin Film ◽  
Liquid Film ◽  
Thermal Management ◽  
Heat Dissipation ◽  
Thin Liquid Film ◽  
High Heat ◽  
Heat Fluxes ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Micropillar Arrays

The increasing performance of integrated chips has introduced a growing demand for new thermal management technologies. While various thermal management schemes have been studied, thin film evaporation promises high heat dissipation rates (1000 W/cm2) with low thermal resistances. However, methods to form a thin liquid film including jet impingement and sprays have challenges associated with achieving the desired film thickness. In this work, we investigated novel microstructures to control the thickness of the thin film where the liquid is driven by capillarity. Micropillar arrays with diameters ranging from 2 μm to 10 μm, spacings between pillars ranging from 5 μm to 10 μm, and heights of 4.36 μm were studied. A semi-analytical model was developed to predict the propagation rate of the liquid film, which was validated with experiments. The heat transfer performance was investigated on the micropillar arrays with microfabricated heaters and temperature sensors. The behavior of the thin liquid film under varying heat fluxes was studied. This work demonstrates the potential of micro- and nanostructures to dissipate high heat fluxes via thin film evaporation.

Heat Transfer Analysis of Phase Change Microcapsules With Thin Film Evaporation

2016 ◽  
Author(s):  
Yang Guo ◽  
Benwei Fu ◽  
Yulong Ji ◽  
Fengmin Su ◽  
Corey Wilson ◽  
...  
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Phase Change ◽  
Thin Liquid Film ◽  
Water Film ◽  
Heat Transfer Analysis ◽  
Seawater Desalination ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Evaporation Heat

A number of seawater desalination technologies have been developed and widely used during the last several decades. In the current investigation, a new approach of seawater desalination process is presented, which utilizes phase change microcapsules (PCμCs) and thin film evaporation. In this process, the PCμCs are placed into hot seawater. Then the hot seawater and the PCμCs containing the liquid phase change material (PCM) are ejected into a vacuum flash chamber. A thin liquid film of seawater is formed on the surface of the PCμCs, which subsequently vaporizes. This evaporation significantly increases the evaporation heat transfer coefficient and enhances desalination efficiency. Film evaporation on the PCμCs’ surfaces decreases their temperature by releasing sensible heat. If their temperature is lower than the PCM phase change temperature, then the PCμCs change phase from liquid to solid releasing their latent heat, resulting in further evaporation. The PCμCs with solid PCM are pumped back into the hot seawater, and the salt residue left on the PCμCs can be readily dissolved. In this way, the efficiency can be increased and the corrosion reduced. A mathematical model was developed to determine the effects of PCμCs and thin film evaporation on the desalination efficiency. An analytical solution using Lighthill’s approach was obtained. Results show that when PCμCs with a radius of 100 μm and a water film of 50 μm are used, the evaporation rate and evaporative capacity can be significantly increased.

Theoretical Analysis of Thin Film Evaporation in the Wicks of Loop Heat Pipes

2021 ◽  
pp. 1-14
Author(s):  
Bingyao Lin ◽  
Nanxi Li ◽  
Shiyue Wang ◽  
Leren Tao ◽  
Guangming Xu ◽  
...  
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Pore Size ◽  
Momentum Conservation ◽  
Loop Heat Pipes ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Quantity Of Heat

Abstract In this paper, a thin film evaporation model that includes expressions for energy, mass and momentum conservation was established through the augmented Young-Laplace model. Based on this model, the effects of pore size and superheating on heat transfer during thin film evaporation were analyzed. The influence of the wick diameter of the loop heat pipe (LHP) on the critical heat flux of the evaporator is analyzed theoretically. The results show that pore size and superheating mainly influence evaporation through changes in the length of the transition film and intrinsic meniscus. The contribution of the transition film area is mainly reflected in the heat transfer coefficient, and the contribution of the intrinsic meniscus area is mainly apparent in the quantity of heat that is transferred. When an LHP evaporator is operating in a state of surface evaporation, a higher heat transfer coefficient can be achieved using a smaller pore size.

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