On Numerical Simulation of Fuel Mixed With Steam or Air to Investigate Soot and Other Emissions

Author(s):  
Ajit Patki ◽  
Xianchang Li ◽  
Daniel Chen ◽  
Helen Lou ◽  
Vijaya Damodara

Soot emissions (PM 2.5) as well as CO and NOx from industrial flares and other industrial processes or sources pose a substantial risk to human being health and the environment, and now are subject to new and tougher EPA regulations. Flaring is used widely used in many industries to dispose unwanted combustion gases by burning them as a flame. However, flaring produces significant amount of particulate matter in the form of soot, along with other harmful gas emissions. Although many experimental and numerical studies have previously been done on flames burning in a controlled condition, relatively few studies have been conducted with fuel-steam mixture. In practice, air and steam are commonly used to assist the flaring processes — control the smoke and the combustion efficiency. This study aims to investigate soot, CO and NOx emissions of turbulent diffusion methane and propane flame mixed with air or superheated steam. To study such effect numerically, the computational fluid dynamics software ANSYS Fluent 14.5 is used with non-premixed probability density function (PDF) model. The laminar flamelet is generated with automated grid refinement. For the soot generation, the Moss-Brookes soot model with Lee sub-model is considered. The combustion mechanism is developed by the authors’ research group from the combined GRI and USC mechanisms. Two types of fuel, methane and propane, are used. The amount of super-heated steam varied from four percent to twenty percent (4%, 8 %, 12%, 16%, and 20%), and the behavior of the flame is analyzed. For the baseline case, the jet has a diameter of 50.8 mm or 2 inches, and the jet velocity is kept to 1.0 m/s. A co-flow air is supplied at a velocity of 0.2 m/s. The temperature distribution of methane and propane are compared with different contents of steam or air assists. The NOx, Soot and CO yields (kg/kg) varying with steam or air percentages are also presented. The results indicate that the soot yield is dependent on fuel type strongly and the percentage of steam or air affects the soot yield differently as the fuel type varies.

Author(s):  
Mahmoud Magdy ◽  
M. M. Kamal ◽  
Ashraf M. Hamed ◽  
Ahmed Eldein Hussin ◽  
Walid Aboelsoud Torky

Pulsating combustion is used in a lot of industrial applications like conveyer drying, spray, boilers of commercial scale because its great role in increasing combustion efficiency and producing environmentally friendly combustion products. This paper evaluates how different frequencies (100, 200, 300, 400 and 500) rad/s applied to air velocity view a lot of improvements in the combustion and flow variables (v, T, NO and turbulent kinetic energy) and the effect of adding cross excess air to air pulsation with 500 rad/s frequency on the same flow variables. The performance of pulsating flames was numerically modulated by using Ansys Fluent 16 commercial package by building a 2D combustion chamber of Harwell standard furnace boundary condition on Ansys geometry and divided it into 61000 elements in Ansys meshing 16. Eddy Dissipation Model (EDM) is used to solve transient numerical combustion equations and Detached Eddy Simulation (DES) as viscous model. Converged numerical results have shown that increasing frequency from 100 to 500 rad/s increase average velocities of combustion products and turbulent kinetic energy by 22% and 80 respectively. The pollutant NO decrease by 60% and the time average temperature decrease from 1900 k to 1000 k.


1985 ◽  
Vol 107 (3) ◽  
pp. 695-705 ◽  
Author(s):  
M. S. Anand ◽  
F. C. Gouldin

Experimental data in the form of radial profiles of mean temperature, gas composition and velocity at the combustor exit and combustion efficiency are reported and discussed for a swirling flow, continuous combustor. The combustor is composed of two confined, concentric independently swirling jets: an outer, annular air jet and a central premixed fuel-air jet, the fuel being propane or methane. Combustion is stabilized by a swirl-generated central recirculation zone. The primary objective of this research is to determine the effect of fuel substitution and of changes in outer flow swirl conditions on combustor performance. Results are very similar for both methane and propane. Changes in outer flow swirl cause significant changes in exit profiles, but, surprisingly, combustion efficiency is relatively unchanged. A combustion mechanism is proposed which qualitatively explains the results and identifies important flow characteristics and physical processes determining combustion efficiency. It is hypothesized that combustion occurs in a thin sheet, similar in structure to a premixed turbulent flame, anchored on the combustor centerline just upstream of the recirculation zone and swept downstream with the flow. Combustion efficiency depends on the extent of the radial propagation, across mean flow streamtubes, of this reaction sheet. It is concluded that, in general, this propagation and hence efficiency are extremely sensitive to flow conditions.


1959 ◽  
Vol 81 (4) ◽  
pp. 423-426
Author(s):  
H. N. McManus ◽  
W. E. Ibele ◽  
T. E. Murphy

A series of tests to determine the effect of combustion-chamber length for three different types of fuel admission (gaseous, spray, and vaporized) upon combustion efficiency was performed in identical combustor geometries and with similar air-flow patterns. The effects of fuel-air ratio and full-section velocity were examined for individual methods of admission. The effect of fuel volatility also was examined. It was found that the vaporized fuel type of admission was superior in efficiency to the spray-fuel admission in all comparable cases. Increased fuel volatility improved performance in the case of the vaporizer but did not affect the performance of the spray nozzle. The performance of vaporising tubes was found to vary inversely with size. An optimum size was exhibited.


Author(s):  
I. Gulyurtlu ◽  
T. Crujeira ◽  
P. Abelha ◽  
D. Boavida ◽  
J. Seabra ◽  
...  

The combustion behaviour of municipal solid waste was studied in a pilot fluidised bed combustor. The waste was pelletised prior to its use. Both co-firing with coal and combustion of waste alone were under taken. The combustion studies were carried out on the pilot installation of INETI. The fluidised bed combustor is square in cross section with each side being 300 mm long. Its height is 5000 mm. There is a second air supply to the freeboard at different heights to deal with high volatile fuels. There was a continuous monitoring of the temperatures in the bed, as well as the composition of the combustion gases. The combustion gases leaving the reactor were let go through the recycling cyclone first to capture most of particulates elutriated out of the combustor. There was a second cyclone which was employed with the aim of increasing the overall efficiency of collecting solid particles. The gaseous pollutants leaving the stack were sampled under iso-kinetic conditions for particulate matter, chlorine compounds and heavy metals. The ash streams were characterised for heavy metals. The results obtained were compared with national legislation. The results obtained suggest that i) the combustion efficiency was very high, ii) there was an enrichment of ashes with heavy metals in the cyclones compared to the bed material, iii) in general, the gaseous pollutants were below the permited limits, and iv) for the compliance with the new European Directive for stricter emission limits adequate control devices, like bag filters, should be integrated with RDF combustion.


2012 ◽  
Vol 326-328 ◽  
pp. 530-535 ◽  
Author(s):  
Tomasz Sadowski ◽  
Przemysław Golewski

Effectiveness of internal combustion turbines in aero-engines is limited by comparatively low temperature of exhaust gas at the entry to turbine of the engine. A thermal efficiency and other capacities of turbine strongly depend on the ratio of the highest to the lowest temperature of a working medium. Continuous endeavour to increase the thermal resistance of engine elements requires, apart from laboratory investigations, also numerical studies in 3D of different aero-engine parts. In the present work, the effectiveness of the protection of turbine blades by thermal barrier coating and internal cooling under thermal shock cooling was analysed numerically using the ABAQUS code. The phenomenon of heating the blade from temperature of combustion gases was studied. This investigation was preceded by the CFD analysis in the ANSYS Fluent program which allows for calculation of the temperature of combustion gases. The analysis was conducted for different levels of the shock temperature, different thickness of applied TBC, produced from different kinds of materials.


Author(s):  
Junghwan Kim ◽  
Rolf D. Reitz ◽  
Sung Wook Park ◽  
Kian Sung

Experimental and numerical studies were performed to investigate the simultaneous reduction in NOx and CO for stoichiometric diesel combustion with a three-way catalyst. A single-cylinder engine was used for the experiments and KIVA simulations were used in order to characterize the combustion efficiency and emissions of throttled stoichiometric diesel combustion at 0.7 bar boost pressure and 90 MPa injection pressure. In addition, the efficiency of emission conversion with three-way catalysts in stoichiometric diesel combustion was investigated experimentally. The results showed CO and NOx emissions can be controlled with the three-way catalyst in spite of the fact that CO increases more at high equivalence ratios compared with conventional diesel combustion (i.e., lean combustion). At a stoichiometric operation, the three-way catalyst reduced CO and NOx emissions by up to 95%, which achieves lower emissions compared with conventional diesel combustion or low temperature diesel combustion, while keeping better fuel consumption than a comparable gasoline engine.


Author(s):  
Ruud L. G. M. Eggels ◽  
Christopher T. Brown

A numerical and experimental study on a premixed DLE gas turbine combustor has been performed. Experiments and CFD modelling have been carried out at isothermal and combusting conditions. The measurements were obtained at ERC using two component Laser Doppler Velocimetry. To be able to access the inner part of the combustor, the liners of the combustion chamber were outfitted with quartz windows. Temperature measurements were obtained at a few planes using a thermocouple. Modelling of the combustor has been performed using an in-house CFD code. The combustion process has been modelled using a global reaction mechanism and a Flame Generated Manifold reaction mechanism in combination with a presumed PDF model to incorporate the effect of turbulent fluctuations. The Flame Generated Manifold method uses a flame library, which has been generated by performing a number of laminar one-dimensional flame calculations at representative conditions. Comparing the numerical and experimental quite some differences are observed. The CFD model is able to predict the main features of the flow and combustion process, but does not predict the recirculation length accurately. Both combustion models, however, are able to predict the low combustion efficiency measured at the 1atm test condition.


2020 ◽  
Vol 3 (22) ◽  
Author(s):  
Wojciech Sobieski ◽  
Dariusz Grygo

The paper presents the results of a study investigating the equilibrium of forces acting on the closing element of the impulse valve in a water ram at the end of the acceleration stage. Acceleration is one of the three main stages in the working cycle of a water ram. In the first part of the paper, we estimated water velocity based on our earlier experimental measurements. We also calculated the minimum force required for closing the impulse valve. The second part of the paper discusses two variants of a numerical model, which was developed in ANSYS Fluent to determine the result-ant hydrodynamic pressure and, consequently, the forces acting on the head of the impulse valve at the end of the acceleration stage. The main aim of this research was to verify the applicability of numerical modeling in water ram studies. The present study was motivated by the fact that Computational Fluid Dynamics is very rarely applied to water rams. In particular, we have not found any numerical studies related to the equilibrium of forces acting on the closing element of the impulse valve in a water ram.


2019 ◽  
Vol 4 (1) ◽  
pp. 67-71
Author(s):  
Amjd Ibraheem ◽  
Ferenc Szodrai

Traditional power plants still the dominating power source for all the major industries and powerdemanding facilities, the most crucial facility for the whole plant operations is the industrial boiler which generatessteam, heating energy or electrical power. Boilers generate energy by combustion. The improvement of combustion efficiency could greatly influence the energy consumption and will make the boiler more efficient and cleaner (less emissions), that’s why it is important to understand the combustion and thermal flow behaviours inside the boiler. Beside experimental testing, computational work nowadays becoming more and more important due to lower cost and acceptable accuracy with minimum error. With numerical calculations method, the computational model created by a Computational Fluid Dynamics (CFD) software could reduce a lot of trial and error on experimental work. In this paper utilizing the ANSYS FLUENT 19.1 software to make crate the combustion model. The ratio of air to fuel mixture, the equivalency factor, mass flow rate of the mixture, velocity, mass fractions of the mixture components (fuel and air) and their temperatures will serve as the input parameter while the exhaust gase component mass fraction, temperature, mass flow and velocity will be monitored.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Sribhashyam Krishna Kireeti ◽  
Gadepalli Ravikiran Sastry ◽  
Santosh Kumar Gugulothu

Abstract A detailed numerical analysis on a scramjet combustor is carried out by introducing an innovative shaped strut in place of the conventional strut. The design of newly added strut aids in generating intense vorticity which helps in efficient mixing of fuel and oxidizer. The air from the isolator enters the combustor at Mach 2.0, whereas fuel enters from the trailing edge of the strut sonically. In this study the flow dynamics with finite volume approach on commercial software Ansys-Fluent 20.0 to solve the two-dimensional Reynolds average Navier Stokes equation (RANS) with compressible fluid flow by considering the density-based solver with SST k-ε turbulent model. The species transport model with volumetric reaction and finite rate/eddy dissipation turbulence chemistry interaction is adopted to study the combustion phenomena and validated with the experimental results, and it is found that the interaction of the shear shock layer enhances the mixing rate by intensifying turbulence. The modified strut injector’s mixing efficiency is compared to the base strut and observed that with a 40% reduction in length, the modified strut injection technique exhibited a mixing efficiency of >95%. The combustion efficiency is then estimated streamwise, and the plot follows the same pattern as the mixing efficiency with fuel burns down completely when x = 150 mm for the modified strut whereas x = 200 mm for the base strut. This can compact the combustion chamber and increases the thrust-to-weight ratio. So, the innovative strut adopted can improvise the combustion efficiency.


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