Analytical and Numerical Modeling of Soil Cutting and Transportation During Auger Drilling Operation

2019 ◽  
Author(s):  
Mohamed A. A. Abdeldayem ◽  
Mohamed H. Mabrouk ◽  
Mootaz Abo-Elnor
Keyword(s):  
Numerical Models ◽  
Experimental Results ◽  
Measuring System ◽  
Dominant Factor ◽  
Drilling Process ◽  
Foundation Engineering ◽  
Nonlinear Behaviour ◽  
Drilling Operation ◽  
Drilling Performance ◽  
Drilling Operations

Abstract Soil drilling operation has become one of the most important interest to researchers due to its many applications in engineering systems. Auger drilling is one of the ideal methods in many applications such as pile foundation engineering, sampling test for geological sciences and space. However, the dominant factor in determination of drilling parameters is real drilling operations experience, which may cause transportation blocking of chips that leads to accidents. As a result, soil drilling process using auger drilling is studied to obtain the controlling parameters and to optimize these parameters to improve drilling performance which enables proper selection of machine for a required job. One of the main challenges that faces researchers during using of modelling techniques to define the soil drilling problem is the complex nonlinear behaviour of the drilled medium itself due to its discontinuity and heterogeneous formation. This paper presents two models that can be used to predict the total resistive forces which affect the auger during soil drilling operation. The first proposed model discusses the problem analytically in a way that depends on empirical data that can be collected from previous experience while the second model discusses the problem numerically with less depending on empirical experienced data. The analytical model is developed using Matlab® interface while the numerical model is developed using discrete element method via EDEM® software. A simplified auger drilling machine is built in the soil-tool interaction laboratory, Military Technical College to obtain experimental results that can be used to verify the presented models. Data acquisition measuring system is established to obtain experimental results using a Labview® program. This program enables displaying and recording the measured data collected mainly from transducers planted in the test rig. Both Analytical and numerical models results are compared to experimental values to aid in developing the presented parametric study that can be used to define the working parameters during drilling operations in different types of soils.

Analytical and Numerical Modeling of Soil Cutting and Transportation During Auger Drilling Operation

2020 ◽  
Vol 5 (2) ◽  
Author(s):  
Mohamed A. A. Abdeldayem ◽  
Mohamed H. Mabrouk ◽  
Mootaz Abo-Elnor
Keyword(s):  
Numerical Model ◽  
Nonlinear Behavior ◽  
Experimental Results ◽  
Measuring System ◽  
Dominant Factor ◽  
Drilling Process ◽  
Foundation Engineering ◽  
Drilling Operation ◽  
Drilling Performance ◽  
Drilling Operations

Abstract Soil drilling operation has become one of the most important interests to researchers due to its many applications in engineering systems. Auger drilling is one of the ideal methods in many applications such as pile foundation engineering, sampling test for geological, and space sciences. However, the dominant factor in determination of drilling parameters drilling operations experience. Therefore, soil-drilling process using auger drilling is studied to obtain the controlling parameters and to optimize these parameters to improve drilling performance which enables proper selection of machine for a required job. One of the main challenges that faces researchers during using of modeling techniques to define the soil drilling problem is the complex nonlinear behavior of the drilled medium itself due to its discontinuity and heterogeneous formation. This article presents two models that can be used to predict the total resistive forces which affect the auger during soil drilling operations. The first proposed model discusses the problem analytically in a way that depends on empirical data that can be collected from previous experience. The second model discusses the problem numerically with less depending on empirical experienced data. The analytical model is developed using matlab® interface, while the numerical model is developed using discrete element method (DEM) using edem software. A simplified auger drilling machine is built in the soil–tool interaction laboratory, Military Technical College to obtain experimental results that can be used to verify the presented models. Data acquisition measuring system is established to obtain experimental results using a labview® software which enables displaying and recording the measured data collected mainly from transducers planted in the test rig. Both analytical and numerical model results are compared to experimental values to aid in developing the presented parametric study that can be used to define the working parameters during drilling operations in different types of soils. Uncertainty calculations have been applied to ensure the reliability of the models. The combined calculated uncertainty leads to the level of confidence of about 95%.

Drilling Cutting Analysis to Assist Drilling Performance Evaluation in Hard Rock Hole Widening Operation

2020 ◽  
Author(s):  
Daiyan Ahmed ◽  
Yingjian Xiao ◽  
Jeronimo de Moura ◽  
Stephen D. Butt
Keyword(s):  
Performance Enhancement ◽  
Ore Deposits ◽  
Drilling Process ◽  
Rotary Drilling ◽  
Pilot Hole ◽  
Drilling Rig ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Weight On Bit ◽  
Drilling Operations

Abstract Optimum production from vein-type deposits requires the Narrow Vein Mining (NVM) process where excavation is accomplished by drilling larger diameter holes. To drill into the veins to successfully extract the ore deposits, a conventional rotary drilling rig is mounted on the ground. These operations are generally conducted by drilling a pilot hole in a narrow vein followed by a hole widening operation. Initially, a pilot hole is drilled for exploration purposes, to guide the larger diameter hole and to control the trajectory, and the next step in the excavation is progressed by hole widening operation. Drilling cutting properties, such as particle size distribution, volume, and shape may expose a significant drilling problem or may provide justification for performance enhancement decisions. In this study, a laboratory hole widening drilling process performance was evaluated by drilling cutting analysis. Drill-off Tests (DOT) were conducted in the Drilling Technology Laboratory (DTL) by dint of a Small Drilling Simulator (SDS) to generate the drilling parameters and to collect the cuttings. Different drilling operations were assessed based on Rate of Penetration (ROP), Weight on Bit (WOB), Rotation per Minute (RPM), Mechanical Specific Energy (MSE) and Drilling Efficiency (DE). A conducive schedule for achieving the objectives was developed, in addition to cuttings for further interpretation. A comprehensive study for the hole widening operation was conducted by involving intensive drilling cutting analysis, drilling parameters, and drilling performance leading to recommendations for full-scale drilling operations.

scholarly journals About transition processes in blasthole drilling at quarries

2020 ◽  
Vol 177 ◽  
pp. 01008
Author(s):  
Andrey Regotunov ◽  
Rudolf Sukhov ◽  
Gennady Bersenyov
Keyword(s):  
Rock Properties ◽  
Repair System ◽  
Drilling Process ◽  
Transition Processes ◽  
Material Resources ◽  
Drilling Performance ◽  
Drilling Method ◽  
Drilling Technology ◽  
Drilling Operations ◽  
Main Transition

As a system, the mining enterprise develops under constantly changing conditions of the external and internal environment. These conditions affect the state of the most important drilling subsystem: blasthole drilling technology, safety, performance, power consumption of the boring rigs and roller bits used. The main transition processes as necessary responses of the subsystem to changing conditions were identified as a result of fragmentary data analysis showing decisions taken over the past 15-20 years, which increase drilling activity efficiency and safety of smaller quarries of Russia, which contain a significant amount of material resources. The main transition processes contribute to the growth of drilling performance and consist of changing the following: bit design for specific rocks; drilling method; drilling mode; boring rig design; controlled parameters of drilling process and rock properties redetermination; parameters of maintenance and repair system. Based on the performed analysis, the systematization results of the main factors predetermining the need for transition processes implementation in the “drilling operations” subsystem were obtained and presented. The proposed approach allowed to reveal a holistic picture of the main interacting factors in the “drilling operations” subsystem. Based on the factors systematization presented in the article it is possible to envisage changes of individual factors depending on changes of other factors, not functionally related directly when planning drilling operations.

Widening Drilling Operation: Performance Analysis on the Application of Fixed Cutter Drill Bits in Hard Rock Formation

2020 ◽  
Author(s):  
Jeronimo De Moura ◽  
Yingjian Xiao ◽  
Daiyah Ahmed ◽  
James Yang ◽  
Stephen D. Butt
Keyword(s):  
Hard Rock ◽  
Empirical Models ◽  
Operation Performance ◽  
Rock Interaction ◽  
Pilot Hole ◽  
Drilling Operation ◽  
Rock Formation ◽  
Drilling Performance ◽  
Weight On Bit ◽  
Drilling Operations

Abstract This study is an evaluation of drilling mechanisms for widening drilling operations, which are also called hole opening or enlarge drilling operations, in hard rock formations during drilling operation with fixed cutter bits. This paper focuses on correlating drilling performance, or Rate of Penetration (ROP), with drilling parameters such as Weight on Bit (WOB), rotary speed, Torque on Bit (TOB) and bit type. Laboratory Drill-Off Tests (DOT) were conducted using a drilling simulator. Natural granite specimens were penetrated using different types of fixed cutter bits with different diameters. Various magnitudes of WOB were applied during these drilling experiments in order to study drilling performance in this type of formation. A well-organized drilling experimental plan was proposed to cover both procedures of pilot holes and widening drilling operations. Comparison were made between performance conditions obtained during the drilling operations of pilot holes and similar conditions during widening drilling operations. Furthermore, bit-rock interaction was studied by comparing experimental data with that obtained from empirical models. The focus of this paper was to analyze the ROP during each stage of the widening drilling operations of a pilot hole and its correlation with other parameters. The applicability of current empirical models and their limitations in widening drilling operations in hard rock formation was analyzed. In this way, this drilling model is applied in widening drilling operations of hard rock formation with fixed cutter bits.

scholarly journals Deep ice-core drilling performance and experience at NEEM, Greenland

2014 ◽  
Vol 55 (68) ◽  
pp. 53-64 ◽  
Author(s):  
Trevor J. Popp ◽  
Steffen B. Hansen ◽  
Simon G. Sheldon ◽  
Christian Panton
Keyword(s):  
Drilling Fluid ◽  
Ice Core ◽  
Borehole Diameter ◽  
Extended Version ◽  
Core Drilling ◽  
Drilling Operation ◽  
Design And Implementation ◽  
Drilling Performance ◽  
Drill Fluid ◽  
Drilling Operations

AbstractThe NEEM deep ice-core drilling in northwest Greenland was completed in summer 2010 after three seasons, which included establishing all drilling infrastructure. Normal drilling operations in the main borehole were declared terminated at 2537.36 m below the surface, when further penetration was stopped by a stone embedded in the ice in the path of the drill head. The design and implementation of the drilling operation strongly resembled the NGRIP drilling program. The NEEM drill was an extended version of the Hans Tausen (HT) drill, with specific modifications to optimize its use with the highly viscous Estisol-240/Coasol drill fluid used at NEEM. Modification to the drill and its performance in the new drilling fluid was largely satisfactory and successful. Throughout the drilling, special consideration was given to the way chips were transported and collected in a new chip chamber, including the consequences of drilling a larger borehole diameter than with previous drill operations that used the HT family of drills. The problems normally associated with warm ice drilling near the base of an ice sheet were largely absent at NEEM.

The Optimal Process Analysis for Precision-Drilling of Mold Steel SKD61

2007 ◽  
Vol 364-366 ◽  
pp. 649-654
Author(s):  
Wann Yih Lin ◽  
Bean Yin Lee
Keyword(s):  
Taguchi Method ◽  
Process Analysis ◽  
Cutting Parameters ◽  
Processing Parameters ◽  
Cutting Fluid ◽  
Drilling Process ◽  
Drilling Performance ◽  
Optimal Processing ◽  
Drilling Operations ◽  
Optimal Cutting Parameters

The Taguchi method is regarded as a powerful tool to design optimization for quality. In this study, it was used to find the optimal cutting parameters for precision-drilling operations. The cutting parameters include guiding drilling, spindle speed, feed rate, stepping amount, number of steps and cutting fluid. The considered characteristics of performance are tool life, and the variation of drilled hole-diameter. Taguchi Method and Orthogonal Array were applied to the experiments of precision-drilling so as to allocate the corresponding processing parameters. The obtained results were then evaluated by Response Table, Response Chart, and Analysis of Variance methods (ANOVA) to acquire the optimal processing parameters. These were further confirmed by experiment. Finally, the analysis of the precision-drilling process applied for mold steel SKD61 shows that this approach can greatly improve the drilling performance of a small-drilling process.

scholarly journals A Force Sensorless Method for CFRP/Ti Stack Interface Detection during Robotic Orbital Drilling Operations

2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Qiang Fang ◽  
Ze-Min Pan ◽  
Bing Han ◽  
Shao-Hua Fei ◽  
Guan-Hua Xu ◽  
...  
Keyword(s):  
Cutting Force ◽  
Thrust Force ◽  
Cutting Parameters ◽  
Force Model ◽  
Drilling Process ◽  
Reinforced Plastics ◽  
Orbital Drilling ◽  
Drilling Parameters ◽  
Drilling Operations ◽  
Machining Properties

Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm) before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.

scholarly journals Numerical and experimental evaluation of masonry prisms by finite element method

2017 ◽  
Vol 10 (2) ◽  
pp. 477-508 ◽  
Author(s):  
C. F.R. SANTOS ◽  
R. C. S. S. ALVARENGA ◽  
J. C. L. RIBEIRO ◽  
L. O CASTRO ◽  
R. M. SILVA ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
High Strength Concrete ◽  
Numerical Models ◽  
High Strength ◽  
Experimental Tests ◽  
Experimental Results ◽  
Concrete Blocks ◽  
Micro Modeling ◽  
Modeling Strategy

Abstract This work developed experimental tests and numerical models able to represent the mechanical behavior of prisms made of ordinary and high strength concrete blocks. Experimental tests of prisms were performed and a detailed micro-modeling strategy was adopted for numerical analysis. In this modeling technique, each material (block and mortar) was represented by its own mechanical properties. The validation of numerical models was based on experimental results. It was found that the obtained numerical values of compressive strength and modulus of elasticity differ by 5% from the experimentally observed values. Moreover, mechanisms responsible for the rupture of the prisms were evaluated and compared to the behaviors observed in the tests and those described in the literature. Through experimental results it is possible to conclude that the numerical models have been able to represent both the mechanical properties and the mechanisms responsible for failure.

Study of the Size Effects and Friction Conditions in Microextrusion—Part II: Size Effect in Dynamic Friction for Brass-Steel Pairs

2007 ◽  
Vol 129 (4) ◽  
pp. 677-689 ◽  
Author(s):  
Lapo F. Mori ◽  
Neil Krishnan ◽  
Jian Cao ◽  
Horacio D. Espinosa
Keyword(s):  
Grain Size ◽  
Friction Coefficient ◽  
Size Effect ◽  
Contact Pressure ◽  
Size Effects ◽  
Numerical Models ◽  
Kolsky Bar ◽  
Experimental Results ◽  
Material Response ◽  
Dynamic Coefficients

In this paper, the results of experiments conducted to investigate the friction coefficient existing at a brass-steel interface are presented. The research discussed here is the second of a two-part study on the size effects in friction conditions that exist during microextrusion. In the regime of dimensions of the order of a few hundred microns, these size effects tend to play a significant role in affecting the characteristics of microforming processes. Experimental results presented in the previous companion paper have already shown that the friction conditions obtained from comparisons of experimental results and numerical models show a size effect related to the overall dimensions of the extruded part, assuming material response is homogeneous. Another interesting observation was made when extrusion experiments were performed to produce submillimeter sized pins. It was noted that pins fabricated from large grain-size material (211μm) showed a tendency to curve, whereas those fabricated from billets having a small grain size (32μm), did not show this tendency. In order to further investigate these phenomena, it was necessary to segregate the individual influences of material response and interfacial behavior on the microextrusion process, and therefore, a series of frictional experiments was conducted using a stored-energy Kolsky bar. The advantage of the Kolsky bar method is that it provides a direct measurement of the existing interfacial conditions and does not depend on material deformation behavior like other methods to measure friction. The method also provides both static and dynamic coefficients of friction, and these values could prove relevant for microextrusion tests performed at high strain rates. Tests were conducted using brass samples of a small grain size (32μm) and a large grain size (211μm) at low contact pressure (22MPa) and high contact pressure (250MPa) to see whether there was any change in the friction conditions due to these parameters. Another parameter that was varied was the area of contact. Static and dynamic coefficients of friction are reported for all the cases. The main conclusion of these experiments was that the friction coefficient did not show any significant dependence on the material grain size, interface pressure, or area of contact.

scholarly journals Autonomous Decision-Making While Drilling

Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 969
Author(s):  
Eric Cayeux ◽  
Benoît Daireaux ◽  
Adrian Ambrus ◽  
Rodica Mihai ◽  
Liv Carlsen
Keyword(s):  
Decision Making ◽  
Internal State ◽  
Drilling Process ◽  
Autonomous Decision ◽  
Internal States ◽  
Markov Decision ◽  
Drilling Operations ◽  
Drilling System ◽  
Drilling Conditions ◽  
Erratic Behavior

The drilling process is complex because unexpected situations may occur at any time. Furthermore, the drilling system is extremely long and slender, therefore prone to vibrations and often being dominated by long transient periods. Adding the fact that measurements are not well distributed along the drilling system, with the majority of real-time measurements only available at the top side and having only access to very sparse data from downhole, the drilling process is poorly observed therefore making it difficult to use standard control methods. Therefore, to achieve completely autonomous drilling operations, it is necessary to utilize a method that is capable of estimating the internal state of the drilling system from parsimonious information while being able to make decisions that will keep the operation safe but effective. A solution enabling autonomous decision-making while drilling has been developed. It relies on an optimization of the time to reach the section total depth (TD). The estimated time to reach the section TD is decomposed into the effective time spent in conducting the drilling operation and the likely time lost to solve unexpected drilling events. This optimization problem is solved by using a Markov decision process method. Several example scenarios have been run in a virtual rig environment to test the validity of the concept. It is found that the system is capable to adapt itself to various drilling conditions, as for example being aggressive when the operation runs smoothly and the estimated uncertainty of the internal states is low, but also more cautious when the downhole drilling conditions deteriorate or when observations tend to indicate more erratic behavior, which is often observed prior to a drilling event.

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