Experimental Study on Applied Thin Vapor Chamber and Embedded Heat Pipe Heat Sinks

2009 ◽  
Author(s):  
Garrett A. Glover ◽  
Yongguo Chen ◽  
Annie Luo ◽  
Herman Chu
Keyword(s):  
Heat Pipe ◽  
Heat Sink ◽  
High Performance ◽  
Structural Integrity ◽  
Heat Pipes ◽  
Electronic Cooling ◽  
Working Fluid ◽  
Vapor Chamber ◽  
Trade Offs ◽  
Pipe Heat

The current work is a survey of applied applications of passive 2-phase technologies, such as heat pipe and vapor chamber, in heat sink designs with thin base for electronic cooling. The latest improvements of the technologies and manufacturing processes allow achievable heat sink base thickness of 3 mm as compared to around 5 mm previously. The key technical challenge has been on maintaining structural integrity for adequate hollow space for the working fluid vapor in order to retain high performance while reducing the thickness of the overall vapor chamber or flattened heat pipe. Several designs of thin vapor chamber base heat sink and embedded heat pipe heat sink from different vendors are presented for a moderate power density application of a 60 W, 13.2 mm square heat source. Numerous works have been published by both academia and commercial applications in studying the fundamental science of passive 2-phase flow technologies; their performance has been compared to solid materials, like aluminum and copper. These works have established the merits of using heat pipes and vapor chambers in electronic cooling. The intent of this paper is to provide a methodical approach to help to accelerate the process in evaluating the arrays of different commercial designs of these devices in our product design cycle. In this paper, the trade-offs between the different types of technologies are discussed for parameters such as performance advantages, physical attributes, and some cost considerations. This is a bake-off evaluation of the complete heat sink solutions from the various vendors and not a fundamental research of vapor chambers and heat pipes — for that, it is best left to the vendors and universities.

scholarly journals Thermal and Flow Characteristics in a Concentric Annular Heat Pipe Heat Sink

Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5282
Author(s):  
Eui-Hyeok Song ◽  
Kye-Bock Lee ◽  
Seok-Ho Rhi ◽  
Kibum Kim
Keyword(s):  
Heat Pipe ◽  
Heat Sink ◽  
Flow Characteristics ◽  
Filling Ratio ◽  
Working Fluid ◽  
Internal Working ◽  
Flow Configurations ◽  
Air Flow Velocity ◽  
Different Diameters ◽  
Pipe Heat

A concentric annular heat pipe heat sink (AHPHS) was proposed and fabricated to investigate its thermal behavior. The present AHPHS consists of two concentric pipes of different diameters, which create vacuumed annular vapor space. The main advantage of the AHPHS as a heat sink is that it can largely increase the heat transfer area for cooling compared to conventional heat pipes. In the current AHPHS, condensation takes place along the whole annular space from the certain heating area as the evaporator section. Therefore, the whole inner space of the AHPHS except the heating area can be considered the condenser. In the present study, AHPHSs of different diameters were fabricated and studied experimentally. Basic studies were carried out with a 50 mm-long stainless steel AHPHS with diameter ratios of 1.1 and 1.3 and the same inner tube diameter of 76 mm. Several experimental parameters such as volume fractions of 10–70%, different air flow velocity, flow configurations, and 10–50 W heat inputs were investigated to find their effects on the thermal performance of an AHPHS. Experimental results show that a 10% filling ratio was found to be the optimum charged amount in terms of temperature profile with a low heater surface temperature and water as the working fluid. For the methanol, a 40% filling ratio shows better temperature behavior. Internal working behavior shows not only circular motion but also 3-D flow characteristics moving in axial and circular directions simultaneously.

Metallic Mesh as Capillary Structure Applied in Heat Pipe Heat Exchanger for Heat Recovery

2014 ◽  
Vol 1082 ◽  
pp. 309-314 ◽  
Author(s):  
Diogo L.F. Santos ◽  
Larissa S. Marquardt ◽  
Paulo H.D. Santos ◽  
Thiago Antonini Alves
Keyword(s):  
Stainless Steel ◽  
Heat Exchanger ◽  
Heat Pipe ◽  
Heat Pipes ◽  
Working Fluid ◽  
Capillary Structure ◽  
Porous Wick ◽  
Metallic Mesh ◽  
Heat Loads ◽  
Pipe Heat

This work presents a theoretical and experimental analysis of a heat exchanger assisted by five heat pipes made of copper with a metallic mesh 100 of stainless steel which was used as capillary structure. All heat pipes used water as the working fluid and were designed based on the capillary limit model. The heat pipes were developed and tested under heat loads varying from 20 to 50 W before application into the heat exchanger. The theoretical and experimental results were compared and all heat pipes worked satisfactorily. Thereafter, it is presented the development of heat pipe heat exchanger which was tested under heat loads varying from 100 to 250 W. The highest temperature measured on the external surface of the heat pipes was 90 oC and the heat exchanger thermal efficiency varied from 74 to 80%. It is showed that the use of a stainless steel mesh as a porous wick was proved to work successfully in heat pipes.

scholarly journals Experimental and Numerical Study of Heat Pipe Heat Exchanger with Individually Finned Heat Pipes

Energies ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5317
Author(s):  
Grzegorz Górecki ◽  
Marcin Łęcki ◽  
Artur Norbert Gutkowski ◽  
Dariusz Andrzejewski ◽  
Bartosz Warwas ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Heat Pipe ◽  
Numerical Study ◽  
Heat Pipes ◽  
Relative Difference ◽  
Working Fluid ◽  
Staggered Arrangement ◽  
Brute Force Method ◽  
Air Conditioning Systems ◽  
Pipe Heat

The present study is devoted to the modeling, design, and experimental study of a heat pipe heat exchanger utilized as a recuperator in small air conditioning systems (airflow ≈ 300–500 m3/h), comprised of individually finned heat pipes. A thermal heat pipe heat exchanger model was developed, based on available correlations. Based on the previous experimental works of authors, refrigerant R404A was recognized as the best working fluid with a 20% heat pipe filling ratio. An engineering analysis of parametric calculations performed with the aid of the computational model concluded 20 rows of finned heat pipes in the staggered arrangement as a guarantee of stable heat exchanger effectiveness ≈ 60%. The optimization of the overall cost function by the “brute-force” method has backed up the choice of the best heat exchanger parameters. The 0.05 m traversal (finned pipes in contact with each other) and 0.062 m longitudinal distance were optimized to maximize effectiveness (up to 66%) and minimize pressure drop (less than 150 Pa). The designed heat exchanger was constructed and tested on the experimental rig. The experimental data yielded a good level of agreement with the model—relative difference within 10%.

scholarly journals Experimental investigation of a heat pipe heat exchanger for heat recovery

2018 ◽  
Vol 45 ◽  
pp. 00012
Author(s):  
Anna Bryszewska-Mazurek ◽  
Wojciech Mazurek
Keyword(s):  
Heat Exchanger ◽  
Heat Pipe ◽  
Heat Pipes ◽  
Working Fluid ◽  
Air Velocity ◽  
Condensation Zone ◽  
Evaporation Zone ◽  
Air Stream ◽  
Face Velocity ◽  
Pipe Heat

An air-to-air heat pipe heat exchanger has been designed, constructed and tested. Gravity-assisted wickless heat pipes (thermosiphons) were used to transfer heat from one air stream to another air stream, with a low temperature difference. A thermosiphon heat exchanger has its evaporation zone below the condensation zone. Heat pipes allow keeping a more uniform temperature in the heat transfer area. The heat exchanger consists of 20 copper tubes with circular copper fins on their outer surface. The tubes were arranged in a row and the air passed across the pipes. R245fa was used as a working fluid in the thermosiphons. Each heat pipe had a 40 cm evaporation section, a 20 cm adiabatic section and a 40 cm condensation section. The thermosiphon heat exchanger has been tested in different conditions of air stream parameters (flows, temperatures and humidity). The air face velocity ranged from 1,0 m/s to 4,0 m/s. The maximum thermal efficiency of the thermosiphon heat exchanger was between 26÷40%, depending on the air velocity. The freezing of moisture from indoor air was observed when the cold air temperature was below - 13°C.

scholarly journals Development of a Compensation Chamber for Use in a Multiple Condenser Loop Heat Pipe

2013 ◽  
Author(s):  
Nicholas A. Roche ◽  
Martin Cleary ◽  
Teresa B. Peters ◽  
Evelyn N. Wang ◽  
John G. Brisson
Keyword(s):  
Heat Pipe ◽  
Heat Sink ◽  
High Performance ◽  
Computational Simulation ◽  
Working Fluid ◽  
Loop Heat Pipe ◽  
Operating Characteristics ◽  
Side Pressure ◽  
Compensation Chamber ◽  
Dry Out

We report the design and analysis of a novel compensation chamber for use in PHUMP, a multiple condenser loop heat pipe (LHP) capable of dissipating 1000 W. The LHP is designed for integration into a high performance air-cooled heat sink to address thermal management challenges in advanced electronic systems. The compensation chamber is integrated into the evaporator of the device and provides a region for volumetric expansion of the working fluid over a range of operating temperatures. Additionally, the compensation chamber serves to set the liquid side pressure of the device, preventing both flooding of the condensers and dry out of the evaporator. The compensation chamber design was achieved through a combination of computational simulation using COMSOL Multiphysics and models developed based on experimental work of previous designs. The compensation chamber was fabricated as part of the evaporator using Copper and Monel sintered wicks with various particle sizes to achieve the desired operating characteristics. Currently, the compensation chamber is being incorporated into a multiple condenser LHP for a high performance air-cooled heat sink.

Numerical Study of Heat Pipes Effects to a 3-Dimensional Room With Natural Driven Ventilation

2014 ◽  
Author(s):  
Z. Abdullah ◽  
B. P. Huynh ◽  
A. Idris
Keyword(s):  
Heat Exchanger ◽  
Heat Pipe ◽  
Flow Pattern ◽  
Numerical Study ◽  
Heat Pipes ◽  
Working Fluid ◽  
3 Dimensional ◽  
Sharp Edges ◽  
Computational Fluid Dynamics Cfd ◽  
Pipe Heat

A Computational Fluid Dynamics (CFD) software package is used to investigate numerically a 3-dimensional rectangular-box room installed with heat pipes heat exchanger (HPHE). Heat pipe heat exchanger utilizing refrigerant by mean of working fluid is installed on top of a room. The air-side heat transfer and the flow pattern of a thermo-siphon heat pipes is studied with a natural driven ventilation of a building. Different opening of the inlet and outlet air where the heat pipe was installed are tested with round edges opening as well as sharp edges. The standard RANS k–ε turbulence model is used. Results with different setting of heat pipe and opening characteristic, air flow rate and flow pattern as well as its temperature effects are examined.

scholarly journals Experimental study on utilization of heat pipe heat exchanger for improving efficiency of clean room air system in hospitals

2018 ◽  
Vol 67 ◽  
pp. 02056
Author(s):  
Imansyah Ibnu Hakim ◽  
Nandy Putra ◽  
Adam Prihananda Marda ◽  
Muhammad Alvin Alvaro ◽  
Adi Winarta
Keyword(s):  
Heat Exchanger ◽  
Heat Pipe ◽  
Heat Recovery ◽  
Heat Pipes ◽  
Working Fluid ◽  
Hvac System ◽  
Clean Room ◽  
Huge Amount ◽  
Pipe Heat ◽  
The Ideal

Heating, Ventilation, and Air Conditioning (HVAC) system in hospital's clean room is required to continue working for 24 hours to provide the ideal air quality for the activities therein. This causes a huge amount of energy consumption in hospital buildings itself. This study aims to determine the effectiveness and heat recovery of Heat Pipe Heat Exchanger (HPHE). The HPHE used in this study consisted of 12 heat pipes per module, in which the line was arranged staggered. The number of the module is varied 3 times, which are 1, 2, and 3 modules. The heat pipe is made of copper and contains working fluid in the form of water with 50% filling ratio. HPHE equipped with fins to expand the contact surface with airflow. Each variation of the number of modules is tested on the HVAC system model of the clean room. In the evaporator inlet, air flowing to the variation of temperature: 28, 30, 35, and 40°C, and at speeds of 1.5, 2.0, 2.5 m/s. The use of HPHE can recover heat as much as 1654.72 kJ/h. The highest effectiveness of this HPHE is 48.729%, was obtained when using three modules, air temperature inlet evaporator (Te,i) = 35°C, and airspeed of inlet 1.5 m/s.

The Performance of Methanol and Water Heat Pipes for Electronics Cooling Applications in Spacecraft Instrumentation

2005 ◽  
Author(s):  
John D. Bernardin
Keyword(s):  
Heat Pipe ◽  
Heat Transport ◽  
Thermal Performance ◽  
Electronics Cooling ◽  
Heat Pipes ◽  
Electronic Cooling ◽  
Working Fluid ◽  
Cooling Systems ◽  
Experimental Apparatus ◽  
Moving Parts

Increases in the power density of electronics and the corresponding decreases in packaging space have driven the development and enhancement of numerous electronics cooling strategies. The design of cooling systems for electronics are particularly challenging in spacecraft environments where there exists the additional requirements of minimal mass and volume, high reliability, reduced complexity and number of moving parts, and ability to operate in a reduced or gravity-free environment. One cooling technique that has proven to satisfy these demanding and integrated requirements for spacecraft electronics cooling applications, involves the use of heat pipes. The heat pipe is a passive heat transport device that requires no moving parts, is highly compact and reliable, and is an efficient mover of thermal energy in reduced gravity environments. Despite all of these positive features, heat pipes do have limitations and functional characteristics that designers must be keenly aware of when incorporating them into the development of electronic cooling systems. These include, in part, limits on the heat transport capacity and operational temperature, as well as performance variations between seemingly identical heat pipes due to contamination or manufacturing flaws. This paper discusses thermal analyses and performance testing of commercial copper heat pipes that utilize a sintered copper wick with either methanol or water as the working fluid. First, the electronic cooling application, thermal operating requirements, and commercial heat pipe designs are introduced. Next, the models and analyses used to predict the heat transport limits for the heat pipes are discussed. Following this, the experimental apparatus and procedures used to characterize the thermal performance of the heat pipes are presented. Finally, with the aid of empirical data, assessments of the thermal performance of each heat pipe, the range of performance variation between heat pipes, as well as the applicability and accuracy of the analytical performance models are provided.

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