scholarly journals Gas Turbine Compressor Unit Repowering

1996 ◽  
Author(s):  
Joe S. Taylor
Keyword(s):  
Gas Turbine ◽  
Centrifugal Compressor ◽  
Gas Storage ◽  
Emission Rates ◽  
Gas Generator ◽  
Reciprocating Engine ◽  
Power Turbine ◽  
Macomb County ◽  
The Cost ◽  
Gas Turbine Compressor

This paper presents how a major U.S. gas transmission and storage company restored gas storage peaking capacity by repowering obsolete gas turbine compressor units. Consumers Power Company’s Ray Field located in Macomb County, Michigan, USA, was developed as a 44 BCF working capacity gas storage field in 1966. Due to the high deliverability, the field is operated as a peaking reservoir, handling rates as high as 500 MMCFD on injection and 1,200 MMCFD on withdrawal. Ten (10) 2,750 horsepower gas turbine driven 4-stage centrifugal compressor units were installed in the mid to late 1960’s at the field. The compression is operated 2, 4 and 8 stage, as needed, to cover storage pressures of 450 to 1800 psig. Each centrifugal compressor is driven by a Pratt Whitney (PW) GG-12 Gas Generator firing into a Cooper-Bessemer (CB) RT-27 Power Turbine. By 1980 parts and maintenance services for the PW GG-12 Gas Generator became very expensive to non-existent. Aircraft use of the GG-12 (JT-12) had been phased out. Consumers Power, with 13 of these turbines on their system, was becoming the only remaining user. In the mid 1980’s four (4) of the Ray Field gas turbine compressor units were replaced with two (2) 6,000 horsepower reciprocating engine compressor units. These replacements maintained the deliverability of the field and provided salvageable engines and other parts to maintain the six (6) remaining turbines. However, by 1993 maintenance parts returned as a major problem as well as unit availability on the 6 remaining turbine units. In 1994 Consumers Power committed to a gas turbine unit repowering program as the preferred choice over unit replacement. Two (2) refurbished Solar Centaur T4500 Gas Turbine drives were purchased and installed to repower 2 of the obsolete turbine units. These installations have been very successful. Existing compressors, foundations, piping, coolers and auxiliary systems were re-used with only minor modification. The complete installed cost for repowering was about 33% of the cost experienced for replacement. Installation was completed within eight (8) months of project commitment. The low emission rates from the Solar SoLoNOx Combustors allowed short lead time (6 months) on air emissions permit. New sound attenuation enclosures met the new local noise ordinance and replaced equipment that had been a source of local complaint. PLC based controls improved reliability and flexibility of operation. The additional horsepower available from the T4500 Turbine (4,300 vs 2,750) allows for increased future capacity. Because of the success of the Ray Turbine Repowering Project, Consumers Power has committed to 2 more refurbished Solar Centaur T4500 Units to repower PW/CB Turbines at the St Clair Compressor Station. Solar is scheduled to delivery these 2 units by year-end 1995 for installation in 1996.

Package Design for a 5500 BHP Aeroderivative Industrial Gas Turbine

1997 ◽  
Author(s):  
Douglas L. Wenzel ◽  
Jeffrey M. Elmore
Keyword(s):  
Gas Turbine ◽  
New Product Development ◽  
Gas Generator ◽  
Package Design ◽  
Power Turbine ◽  
Total Product ◽  
Design Cycle ◽  
Management Techniques ◽  
Gas Turbine Compressor ◽  
Industrial Gas Turbine

The Cooper-Bessemer Rotating Products group of Cooper Energy Services has designed an all-new industrial gas turbine / compressor package based upon the Allison Engine Company 501-KC5 gas generator with a two-stage industrial power turbine. The latest project management techniques were employed to reduce design cycle time while optimizing total product quality, manufacturability, and reliability. The resulting gas turbine / compressor package is a low-risk, technologically conservative approach, designed to avoid the problems often associated with new product development.

A Dual Flow High Mach Number Centrifugal Compressor for a Small Gas Turbine APU

2011 ◽  
Author(s):  
Colin Rodgers ◽  
Dan Brown
Keyword(s):  
Gas Turbine ◽  
Centrifugal Compressor ◽  
Test Performance ◽  
Development Program ◽  
Compressed Air ◽  
Gas Generator ◽  
Electric Generator ◽  
Core Module ◽  
Auxiliary Power Units ◽  
High Mach

Small gas turbine auxiliary power units (APU’s) of conventional load compressor type wherein the gas generator or core module directly drives a separate centrifugal load compressor are installed in aircraft and helicopters to supply both compressor air for main engine starting and air conditioning combined with shaft power to drive an electric generator. This paper describes the test development of a dual flow centrifugal compressor (DFC) where the impeller flow was split into two streams, the inner (hub) stream supplying compressed air to the gas generator core module, and the outer (DFB) bleed stream delivering a compressed air to the aircraft pneumatic power system. DFC development rig testing revealed that the hub or core stream satisfied compressor design requirements but that the DFB stream flowpath demonstrated unstable characteristics with decreasing efficiency as test speeds were increased. At the time of the development program in the early 1990’s convergence difficulties were encountered with CFD attempts to corroborate the test results, and thus pinpoint plausible explanations, as a consequence a renewed upgraded 2010 CFD analysis of the dual flow compressor is presented herein confirming the test performance characteristics of both flow streams and the fundamental reason for poor DFB performance as excessive diffusion at high relative Mach numbers.

scholarly journals An Empirical Approach to the Preliminary Design of a Closed Cycle Gas Turbine

1998 ◽  
Author(s):  
R. P. op het Veld ◽  
J. P. van Buijtenen
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
State Of The Art ◽  
Preliminary Design ◽  
Power Turbine ◽  
Helium Gas ◽  
Source State ◽  
High Temperature Reactor ◽  
The Cost

This paper investigates the layout and achievable efficiencies of rotating components of a Helium gas turbine. This is done by making a preliminary design of the compressor and turbine needed for the power conversion in a combined heat and power plant with a 40 MWth nuclear high temperature reactor as a heat source. State of the art efficiency values of air breathing gas turbines are used for the first calculations. The efficiency level is corrected by comparing various dimensionless data of the Helium turbomachine with an air gas turbine of similar dimensions. A single shaft configuration with a high speed axial turbine will give highest performance and simple construction. If a generator has to be driven at a conventional speed, a free power turbine configuration must be chosen. The choice of the configuration depends among others on the cost and availability of the asynchrone generator and frequency convertor.

Capacity Matching of Aeroderivative Gas Generator With Free Power Turbine: Challenges, Uncertainties, and Opportunities

2019 ◽  
Author(s):  
Deepak Thirumurthy ◽  
Jose Carlos Casado Coca ◽  
Kanishka Suraweera
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Systems Approach ◽  
Gas Generator ◽  
Performance Guarantees ◽  
Design Variables ◽  
Performance Trends ◽  
Power Turbine ◽  
Parameter Matching ◽  
Turbine Capacity

Abstract For gas turbines with free power turbines, the capacity or flow parameter matching is of prime importance. Accurately matched capacity enables the gas turbine to run at its optimum conditions. This ensures maximum component efficiencies, and optimum shaft speeds within mechanical limits. This paper presents the challenges, uncertainties, and opportunities associated with an accurate matching of a generic two-shaft aeroderivative HP-LP gas generator with the free power turbine. Additionally, generic performance trends, uncertainty quantification, and results from the verification program are also discussed. These results are necessary to ensure that the final free power turbine capacity is within the allowable range and hence the product meets the performance guarantees. The sensitivity of free power turbine capacity to various design variables such as the vane throat area, vane trailing edge size, and manufacturing tolerance is presented. In addition, issues that may arise due to not meeting the target capacity are also discussed. To conclude, in addition to design, analysis, and statistical studies, a system-of-systems approach is mandatory to meet the allowed variation in the free power turbine capacity and hence the desired gas turbine performance.

Development US Navy Gas Turbine Vibration Analysis Expertise: LM2500 Vibration and Trim Balance

2012 ◽  
Author(s):  
Bruce D. Thompson ◽  
Jurie Grobler
Keyword(s):  
Gas Turbine ◽  
Turbine Rotor ◽  
Gas Generator ◽  
Engine Operation ◽  
Engine Design ◽  
Power Turbine ◽  
Us Navy ◽  
Continued Use ◽  
Integrated Performance ◽  
Mean Time

Although generally reliable in-service and with an ever increasing mean time between removal, it was identified in the mid to late 1980’s that the LM2500 gas turbine in US Navy service had a problem with self generated vibration; this was principally due to imbalance in the gas generator or power turbine rotor, however, other non-synchronous sources for vibration were discovered to be important as well. The initial method for resolving this problem was to remove and repair, at a depot, the engines that exceeded the in-service alarm level. This turned out to be a very expensive approach and it was found that most engines that had excessive vibration levels in other respects (performance, etc.) were perfectly acceptable for continued use without repair. Raising the vibration alarm level was tried for a time. However, it became clear that prolonged engine operation with higher levels of vibration were detrimental to the mechanical integrity of the engine. This paper discusses the systematic approach developed to reduce LM2500 self generated vibration levels. This included monitoring system improvements, engine design & hardware improvements and the development and implementation of in-place trim balance. This paper also discusses some of the analysis and practical difficulties encountered reducing and maintaining low LM2500 vibration levels through trim balance and by other means. Also discussed is the present implementation of remotely monitoring LM2500 operating parameters, in particular vibration, through the Integrated Performance Analysis Reports (IPAR) and the Maintenance Engineering Library Server (MELS).

Unbalance Response of a Two Spool Gas Turbine Engine With Squeeze Film Bearings

1981 ◽  
Author(s):  
E. J. Gunter ◽  
D. F. Li ◽  
L. E. Barrett
Keyword(s):  
Gas Turbine ◽  
Nonlinear Effects ◽  
Forced Response ◽  
Squeeze Film ◽  
Gas Generator ◽  
Main Bearing ◽  
Resonant Condition ◽  
Turbine Engine ◽  
Generator Rotor ◽  
Power Turbine

This paper presents a dynamic analysis of a two-spool gas turbine helicopter engine incorporating intershaft rolling element bearings between the gas generator and power turbine rotors. The analysis includes the nonlinear effects of a squeeze film bearing incorporated on the gas generator rotor. The analysis includes critical speeds and forced response of the system and indicates that substantial dynamic loads may be imposed on the intershaft bearings and main bearing supports with an improperly designed squeeze film bearing. A comparison of theoretical and experimental gas generator rotor response is presented illustrating the nonlinear characteristics of the squeeze film bearing. It was found that large intershaft bearing forces may occur even though the engine is not operating at a resonant condition.

Aerodynamic Design of a Power Turbine for an Aircraft Derivative Marine Gas Turbine

1988 ◽  
Vol 110 (1) ◽  
pp. 104-109 ◽  
Author(s):  
Guiming Ji ◽  
Zengxiang Tan ◽  
Mingchang Zhang
Keyword(s):  
Gas Turbine ◽  
Design Methodology ◽  
Aerodynamic Characteristics ◽  
Engineering Practice ◽  
Variable Geometry ◽  
Aerodynamic Design ◽  
Gas Generator ◽  
Power Turbine ◽  
Calculation Results ◽  
Radial Equilibrium

Based on the aerodynamic design and development of a power turbine for an aircraft derivative marine gas turbine in our engineering practice and taking account of the specific features of a marinization effort, this paper describes the design approach and aerodynamic characteristics of the said power turbine, including parameter selection, design methodology, comparison of flow calculation results obtained by simple radial equilibrium and full radial equilibrium method, and a versatile design of the power turbine capable of rendering two power ratings. Also described is the use of variable geometry stator blades to accommodate a small amount of adjustment to the gas generator outlet parameters.

scholarly journals Application of the vacuum casting technology in the production of small-size gas turbine engine blade machines

2021 ◽  
Vol 20 (3) ◽  
pp. 152-159
Author(s):  
A. M. Faramazyan ◽  
S. S. Remchukov ◽  
I. V. Demidyuk
Keyword(s):  
Gas Turbine ◽  
Centrifugal Compressor ◽  
Gas Turbine Engine ◽  
Shrinkage Porosity ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Vacuum Casting ◽  
Turbine Engine ◽  
Design Values ◽  
The Cost

The application of casting technologies in the production of parts and assemblies of small-size gas turbine engines is justified in the paper. The technology of vacuum casting in gypsum molds was tested during the production of an experimental centrifugal compressor of a small-size gas turbine engine. On the basis of a 3D model of the designed centrifugal compressor, computational studies of vacuum casting were carried out and rational parameters of the technological process were determined. Prototypes of the developed centrifugal compressor of a small-size gas turbine engine were made. The results of calculations and the performed technological experiment confirmed the fill rate of the gating form and the absence of short pour. The distribution of shrinkage porosity and cavities corresponds to the design values and is concentrated in the central part of the casting that is subjected to subsequent machining. The area of the blades, disc and sleeve is formed without defects. The use of casting technologies in the production of parts and assemblies of small-size gas turbine engines assures the required quality with a comparatively low price of the finished product, making it possible to achieve the balance between the cost of the technology and the quality of the product made according to this technology.

scholarly journals Investigating of Turbine Blades Geometrical Change Effects on Dynamic Performance of IGT-25 Gas Turbine

2019 ◽  
Author(s):  
Nima Zamani Meymian ◽  
Hossein Rabiei
Keyword(s):  
Gas Turbine ◽  
Mass Flow ◽  
Gas Flow ◽  
Fluid Dynamic ◽  
Dynamic Performance ◽  
Turbine Blades ◽  
Gas Generator ◽  
Air Compressor ◽  
Power Turbine ◽  
Geometrical Change

In the paper, the effect of gas generator turbine blades’ geometrical change has been studied on the overall performance of a twin-shaft 25MW gas turbine with industrial application, under dynamic conditions. Geometrical changes include change of thickness and height of gas generator turbine blades which in turn would result in the change in the mass flow rate of passing hot gas, as well as isentropic efficiency in each stage of the turbine. Gas turbine modeling in the paper is zero-dimensional and takes place with consideration of dynamic effects of volume on air compressor components, combustion chamber, gas generator turbine, power turbine, fuel system, as well as effects of heat transfer dynamics between blades, gas path, and effects of operators on inlet guide vanes, fuel valves, and air compressor discharge valve. In the mathematical model of each of the components, steady-state characteristics curves have been used, extracted from 3-Dimensional computational fluid dynamics (CFD). To do so, characteristic curves of the first and second stages of the four-stage turbine have been updated through 3-D fluid dynamic analysis so that the effect of geometrical changes in turbine blades would be applied. Results from effects of these changes on characteristics of transient gas flow including output power of gas generator turbine and power turbine, inlet and outlet temperatures of turbine stages, as well as air and fuel mass flow rates have been provided from the start-ups until reaching the nominal load would be achieved.

Condition Monitoring at Bulls Bridge Power Station

1983 ◽  
Author(s):  
K. N. Addrison ◽  
M. L. G. Hill
Keyword(s):  
Gas Turbine ◽  
Condition Monitoring ◽  
Gas Generator ◽  
Power Station ◽  
Power Turbine ◽  
Gas Generators

The Station chosen for the trial was Bulls Bridge Gas Turbine Station, sited near London Airport. (See Fig 1-1). Bulls Bridge contains 4, 70 MW sets; each 70 MW unit being powered by 4 Industrial Olympus gas generators, two at either end of a central alternator, (See Fig 1-2). At each end of the alternator, power is supplied via a clutch, to a shaft on which is mounted two power turbines, each driven by a single Olympus gas generator. Thus gas paths are separate between intake and final exhaust, and therefore each gas generator/power turbine assembly can be analysed without being unduly affected by associated plant.

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