Well Succeeded Application of Acoustic Technology for Pipelines (Single Phase and Multi Phases) Leak Detection in More Than 40 Pipelines in Brazil

Author(s):  
Julio Alonso

In 2001 was installed the first ALDS-Acoustic Leak Detection System in Brazil, in a multiphase (slug) production pipeline (crude oil + gas + water) in the middle the rain forest. This Leak Detection System was approved and gained confidence from the pipeline community in this country. After this, many other Acoustic Systems were installed in other multiphase pipelines, single phase as crude oil and natural gas and Naphtha, in buried and submarine pipelines. The confidence against false alarms made many pipelines operators to request the Acoustic Technology for their pipelines protection. Also, the ALDS has high sensitivity, detecting small holes. Very important consideration also deserves the leak detection speed; due the acoustic technology, the ALDS alarms the leak in seconds! This action made possible to shutdown pumps avoiding big disasters. The ALDS is also able to locate the leak, with precision of meters, even in buried or submarine pipelines. Brazil has one of the strongest laws to protect the environment (9605, from February 13th, 1998) in the word and requires leak detection system to protect any pipeline before the government approval. The ALDS is being systematically required as the most effective leak detection system.

Author(s):  
Maria S. Araujo ◽  
Shane P. Siebenaler ◽  
Edmond M. Dupont ◽  
Samantha G. Blaisdell ◽  
Daniel S. Davila

The prevailing leak detection systems used today on hazardous liquid pipelines (computational pipeline monitoring) do not have the required sensitivities to detect small leaks smaller than 1% of the nominal flow rate. False alarms of any leak detection system are a major industry concern, as such events will eventually lead to alarms being ignored, rendering the leak detection system ineffective [1]. This paper discusses the recent work focused on the development of an innovative remote sensing technology that is capable of reliably and automatically detecting small hazardous liquid leaks in near real-time. The technology is suitable for airborne applications, including manned and unmanned aircraft, ground applications, as well as stationary applications, such as monitoring of pipeline pump stations. While the focus of the development was primarily for detecting liquid hydrocarbon leaks, the technology also shows promise for detecting gas leaks. The technology fuses inputs from various types of optical sensors and applies machine learning techniques to reliably detect “fingerprints” of small hazardous liquid leaks. The optical sensors used include long-wave infrared, short-wave infrared, hyperspectral, and visual cameras. The utilization of these different imaging approaches raises the possibility for detecting spilled product from a past event even if the leak is not actively progressing. In order to thoroughly characterize leaks, tests were performed by imaging a variety of different types of hazardous liquid constitutions (e.g. crude oil, refined products, crude oil mixed with a variety of common refined products, etc.) in several different environmental conditions (e.g., lighting, temperature, etc.) and on various surfaces (e.g., grass, pavement, gravel, etc.). Tests were also conducted to characterize non-leak events. Focus was given to highly reflective and highly absorbent materials/conditions that are typically found near pipelines. Techniques were developed to extract a variety of features across the several spectral bands to identify unique attributes of different types of hazardous liquid constitutions and environmental conditions as well as non-leak events. The characterization of non-leak events is crucial in significantly reducing false alarm rates. Classifiers were then trained to detect small leaks and reject non-leak events (false alarms), followed by system performance testing. The trial results of this work are discussed in this paper.


Author(s):  
Joep Hoeijmakers ◽  
John Lewis

Prior to the year 2000, the RRP crude oil pipeline network in Holland and Germany was monitored using a dynamic leak detection system based on a dynamic model. The system produced some false alarms during normal operation; prompting RRP to investigate what advances had been made in the leak detection field before committing to upgrade the existing system for Y2K compliance. RRP studied the available leak detection systems and decided to install a statistics-based system. This paper examines the field application of the statistics based leak detection system on the three crude oil pipelines operated by RRP. They are the 177 km Dutch line, the 103 km South line, and the 86 km North line. The results of actual field leak trials are reported. Leak detection systems should maintain high sensitivity with the minimum of false alarms over the long term; thus this paper also outlines the performance of the statistical leak detection system over the last year from the User’s perspective. The leak detection experiences documented on this crude oil pipeline network demonstrate that it is possible to have a reliable real-time leak detection system with minimal maintenance costs and without the costs and inconvenience of false alarms.


Author(s):  
Peter W. Bryce ◽  
Peter Jax ◽  
Jie Fang

The Northstar project is the first crude oil production facility constructed offshore in the Beaufort Sea. Produced crude oil is transferred via a buried subsea pipeline to shore and overland to the Trans Alaska Pipeline Pump Station PS1 facility. During the permitting process, concern was expressed that a very small chronic leak in the subsea oil line would remain undetected during the winter months of continuous ice cover. Therefore, the US Army Corps of Engineers stipulated that a prototype leak detection system be installed that would capable of detecting a threshold leak less than 32 BOPD. This paper addresses the efforts to develop and install the LEOS leak detection system for arctic operations. The system is based on the well-established LEOS leak detection technology (manufactured by Framatome ANP, formerly by Siemens AG). The system comprises a perforated plastic tube with a thin water impermeable acetate outer sheath that allows hydrocarbon molecules to diffuse into the air filled tube. The air inside the tube is replaced periodically (every 24 hours) and is passed through a hydrocarbon-sensing module. The module contains resistors sensitive to the presence of very small concentrations of hydrocarbon molecules. The presence and location of a leak is determined by measuring the time taken for the localized concentration of hydrocarbon molecules associated with a leak to reach the end of the tube. LEOS components and materials were engineered to survive installation during arctic winter conditions. It was also necessary to protect the plastic LEOS sensor tube as it was lowered through the ice, attached to the pipeline, into a pre-excavated trench and then backfilled. The 10km long LEOS tube was delivered to site in 31-coiled 300m (1000-ft) bundles that were transported from Germany to Alaska. The LEOS sensing tube was preinstalled in a protective outer polyethylene tube which was unreeled through a reverse bending jig. Crude oil production started at the Northstar production facility in October 2001 and the LEOS system has been operational since then and is providing the highest degree of assurance that no oil is escaping from the pipeline.


Author(s):  
Harry SMITH ◽  
Kirsty MCNEIL ◽  
Tom RECORD ◽  
Dan BUZATU ◽  
Georgian ILIESCU ◽  
...  

Author(s):  
David G. Parman ◽  
Ken McCoy

Pipeline risk mitigation in high consequence areas can be facilitated through the use of a high sensitivity external leak detection (HSELD) system. Such systems have been implemented for both off-site and on-site pipeline applications, including the Longhorn Pipeline (Texas) and the Madrid Barajas International Airport (Spain). We define high-sensitivity external leak detection as a leak detection system that will continuously and automatically detect very small amounts of liquid fuels and is physically independent of pipeline pumping operations. In addition, such systems monitor their own integrity on a continuous basis, without requiring periodic recalibration or operator interaction. The HSELD system we describe incorporates a distributed sensor cable, installed in a slotted PVC conduit which is run in close proximity to the pipeline. Many pipeline leaks start out as very small cracks or holes resulting from corrosion and wear. In their initial stages, such leaks go undetected by standard leak detection methods, but over time large volumes of liquid fuel may leak into the environment. In high consequence areas, such as above aquifers and other environmentally sensitive areas, the leak may go undetected until traces show up in water samples. The critical characteristic of an effective HSELD is its ability to detect and accurately locate very small volumes of liquid fuels, so that these small leaks can be identified, cleaned up and repaired before environmental damage is done.


Author(s):  
Travis Mecham ◽  
Galen Stanley ◽  
Michael Pelletier ◽  
Jim C. P. Liou

Recent advances in SCADA and leak detection system technologies lead to higher scan rates and faster model speeds. As these model speeds increase and the inherent mathematical uncertainties in implicit method solutions are reduced, errors and uncertainties in measurement of the physical properties of the fluids transported by pipeline come to dominate the confidence calculations for computer generated leak alerts in the control center. The ability to collect more data must be supported by the need for better model data in order to achieve optimal leak detection system performance. This is particularly true when the products transported are non-homogeneous and have strong viscosity-vs-temperature relationships. These are characteristics of crude oils in California’s San Joaquin Valley where significant heating is required to pump these oils in an efficient manner. Proper characterization and correct mathematical expression of these physical properties in leak models has become critical. This paper presents these new developments in the context of an implementation of this new technology for the Pacific Pipeline System (PPS). PPS is a recently constructed and commissioned 209 km (130-mile), 50.8 cm (20″) diameter, insulated, hot crude oil pipeline between the southern portion of California’s San Joaquin Valley and refineries in the Los Angeles basin. Operational temperatures in this line vary from ambient to 82.2°C (180°F) with pressures ranging from 345 kPa (50 psi) to 11,720 kPa (1700 psi). Due to the unique geometry of the line, facilities along the route include pumping stations, metering stations and numerous “throttle-type” pressure reduction facilities. On PPS, a high-speed leak detection model is supported by a fiber optic (OC-1) communication backbone with data rate capacities in excess of 50 Megabits Per Second (MPS). Total scan times for the distributed communication system have been reduced to 1/4 second — each facility reports data to the SCADA host four times each second. A corresponding 1/4 second leak detection model cycle leads to selection of Methods of Characteristics segments on the order of 260 meters (850 feet). This resolution, in conjunction with the advanced instrumentation package of PPS, makes detection of very small leaks realizable. This paper starts with an overview of the system and combines a mix of the theoretical requirements imposed by the mathematical solutions with a practical description of the laboratory procedures and propagated experimental errors. The paper reviews temperature-related errors and uncertainties and their influence on leak detection performance.


Author(s):  
Joel Smith ◽  
Jaehee Chae ◽  
Shawn Learn ◽  
Ron Hugo ◽  
Simon Park

Demonstrating the ability to reliably detect pipeline ruptures is critical for pipeline operators as they seek to maintain the social license necessary to construct and upgrade their pipeline systems. Current leak detection systems range from very simple mass balances to highly complex models with real-time simulation and advanced statistical processing with the goal of detecting small leaks around 1% of the nominal flow rate. No matter how finely-tuned these systems are, however, they are invariably affected by noise and uncertainties in a pipeline system, resulting in false alarms that reduce system confidence. This study aims to develop a leak detection system that can detect leaks with high reliability by focusing on sudden-onset leaks of various sizes (ruptures), as opposed to slow leaks that develop over time. The expected outcome is that not only will pipeline operators avoid the costs associated with false-alarm shut downs, but more importantly, they will be able to respond faster and more confidently in the event of an actual rupture. To accomplish these goals, leaks of various sizes are simulated using a real-time transient model based on the method of characteristics. A novel leak detection model is presented that fuses together several different preprocessing techniques, including convolution neural networks. This leak detection system is expected to increase operator confidence in leak alarms, when they occur, and therefore decrease the amount of time between leak detection and pipeline shutdown.


Author(s):  
Kaushik Parmar ◽  
Simon Park

Leakage in pipelines carrying oil and natural gas cause significant financial losses and extreme environmental damage and endanger public safety. This study describes the design and fabrication of a cost-effective in situ carbon nanotube (CNT) reinforced polymeric nanocomposite based sensor network system for direct hydrocarbon leak detection. CNT nanocomposites offer a unique approach to pipeline leak detection, where the sensing mechanism is attributed to the effect of physically absorbed hydrocarbon molecules between CNTs on the inter-CNT conductivity. A spray system was developed for atomizing the nanocomposite solution into microscopic droplets that produce an ultra-thin coating. The spray also keeps the sensor flexible and easy to implement on any surface, such as pipeline joints and weld sections. The proposed system provides direct hydrocarbon detection with high sensitivity for the gas and liquid hydrocarbon products that pipelines carry.


Author(s):  
Joanna Mabe ◽  
Keefe Murphy ◽  
Gareth Williams ◽  
Andrew Welsh

This paper describes the process of incremental pipeline filling and the phased commissioning of a real-time leak detection system for the 1768 km long BTC crude oil pipeline. Due to stringent environmental requirements, it is essential for the leak detection system to work from the moment that crude oil is introduced into the pipeline. Without any prior operational data and with the pipeline partially filled, it is challenging for the leak detection system to monitor the integrity of the pipeline throughout the whole filling process. The application of the pig tracking software to track the oil front as the crude displaces nitrogen is also discussed.


2017 ◽  
Vol 139 (11) ◽  
pp. 34-39
Author(s):  
Vicki Niesen ◽  
Melissa Gould

This article explores technological advancements for detecting pipeline leaks. An ideal leak detection system should not only quickly detect both small and large leaks, but also do so reliably and not trigger false alarms. Operations in gas pipelines can differ quite a bit from those for liquids, so the experience gained in one type of line may not be entirely applicable when changing jobs. Fortunately, computer simulators are increasingly sophisticated, enabling operators to become comfortable handling a variety of situations. In December 2015, the American Petroleum Institute released a set of guidelines (RP 1175), written by a representative group of hazardous liquid pipeline operators, that established a framework for leak detection management. The focus of the guidelines is getting pipeline operators to use a risk-based approach in their leak detection program, with the goal of uncovering leaks quickly and with certainty. The best-case scenario is for leaks to not occur at all, and the industry is making great strides to keep them from happening. The combination of improved technology and risk-based management should enable operators to keep leaks small and contained, and reduce the impact on the environment as much as possible.


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