Experimental and Numerical Analysis of Titanium Microtube Elliptical Flaring

Author(s):  
Weichao Wu ◽  
Ying Huang ◽  
Rajiv Malhotra ◽  
Yongjun Wang ◽  
Jian Cao

Traditional tube flaring processes focuses on expanding one end of the tube without changing its cross-sectional shape. This paper presents a new two-step tube flaring process for expanding one end of a titanium alloy microtube while simultaneously changing its cross-sectional shape from circular to elliptical. Experiments were performed to investigate and verify this process. Furthermore, an analytical model was developed to analyze the forming process and investigate the relationship between punch feed and maximum plastic strain during the flaring process. The analysis shows that the two-step flaring process used is effective in expanding the circular cross section to an elliptical cross section without failure. It is also shown that the developed analytical model can predict the fracture of the tube end during the flaring process approximately. Finally, a FEM simulation was performed to further investigate the two-step flaring process.

1952 ◽  
Vol s3-93 (21) ◽  
pp. 1-15
Author(s):  
J. B. COWEY

The body wall of A. lactifloreus has the following structure from the outside inwards. (i) A basement membrane of five to six layers immediately underlying the epithelium. Each layer consists of right-hand and left-hand geodesic fibres making a lattice, whose constituent parallelograms have a side length of from 5 to 6µ. The fibres are attached to one another where they cross; so there can be no slipping relative to one another. (ii) A layer of circular muscle-fibres running round the animal containing two systems of argyrophil fibres--one of fibres at intervals of 10µ. running parallel to the muscle-fibres and the other of fibres running radially through the layer from the basement membrane to the myoseptum. (iii) A myoseptum which is identical in structure with a single layer of the basement membrane (iv) A layer of longitudinal muscle, whose fibres are arranged in layers on each side of a series of longitudinal radial membranes. Membranes identical in structure with the basement membrane invest the nerve cords, the gut, the gonads, and the proboscis. The interrelations of argyrophil and muscle-fibres in the muscle layers is described and their functioning discussed. The system of inextensible geodesic fibres is analysed from a functional standpoint. The maximum volume enclosed by a cylindrical element (cross-section circular), of such a length that the geodesic makes one complete turn round it, varies with the value of the angle θ between the fibres and the longitudinal axis. When θ is 0° the volume is zero; it increases to a maximum when θ is 54° 44' and decreases again to zero when θ is 90°. The length of the element under these conditions varies from zero when θ is 90° to a maximum (the length of one turn of the geodesic) when θ is 0°. The body-volume of the worm is constant. Thus it has a maximum and minimum length when its cross-section is circular, and at any length between these values its cross-section becomes more or less elliptical. It is maximally elliptical when θ is 54° 44', i.e. when the volume the system could contain, at circular cross-section, is maximal. From measurements of the ratio of major to minor axes of this maximally elliptical cross-section, the maximum and minimum lengths of the worm relative to the relaxed length and values of θ at maximum and minimum length are calculated. The worm is actually unable to contract till its cross-section is circular; but measurements of its cross-sectional shape at the minimum length it can attain, permit calculation of the theoretical length and value of θ for this cross-sectional shape. Calculated values of length and the angle 6 agree well with the directly observed values.


Symmetry ◽  
2018 ◽  
Vol 10 (8) ◽  
pp. 316 ◽  
Author(s):  
Yongquan Zhang ◽  
Hong Lu ◽  
He Ling ◽  
Yang Lian ◽  
Mingtian Ma

The cross-sectional shape of a linear guideway has been processed before the straightening process. The cross-section features influence not only the position of the neutral axis, but also the applied and residual stresses along the longitudinal direction, especially in a multi-step straightening process. This paper aims to present an analytical model based on elasto-plastic theory and three-point reverse bending theory to predict straightening stroke and longitudinal stress distribution during the multi-step straightening process of linear guideways. The deviation of the neutral axis is first analyzed considering the asymmetrical features of the cross-section. Owing to the cyclic loading during the multi-step straightening process, the longitudinal stress curves are then calculated using the linear superposition of stresses. Based on the cross-section features and the superposition of stresses, the bending moment is corrected to improve the predictive accuracy of the multi-step straightening process. Finite element analysis, as well as straightening experiments, have been performed to verify the applicability of the analytical model. The proposed approach can be implemented in the multi-step straightening process of linear guideways with similar cross-sectional shape to improve the straightening accuracy.


2020 ◽  
Vol 18 (4) ◽  
pp. e0210
Author(s):  
Yalin Wang ◽  
Xueliang Ju ◽  
Shijiang Zhu ◽  
Meng Li

Aim of study: To investigate how the cross section of a drip-irrigation tape affects local head loss.Area of study: The work was carried out in the laboratory of Irrigation hydraulics, College of Water Conservancy and Environment, Three Gorges University, Yichang, Hubei province.Material and methods: Tapes with six different wall thicknesses were studied experimentally to determine the relationship between cross-section deformation, wall thickness, and pressure. Based on the experimental results, we determined the factors that influence local head loss in drip-irrigation tapes by numerical simulation and dimensional analysis.Main results: The cross-sectional shape of the drip-irrigation tape varied with pressure: under low pressure, the cross section was nearly elliptical. The cross-sectional shape of the tape strongly influenced the local head loss, which was inversely proportional to the 0.867th power of the flattening coefficient of the drip irrigation tape. We expressed the local head loss of a drip-irrigation tape equipped with integrated in-line emitters by considering the deformation of the cross section. Under the conditions used in this study, when the cross section is circular, the ratio of local head loss to frictional head loss was about 10% but, when the cross section is elliptical, this ratio increased to 15%.Research highlights: The shape of the cross section of a drip-irrigation tape is nearly elliptical under low pressure. Local head loss is inversely proportional to the 0.867th power of that is the flatting coefficient of the drip-irrigation tape. Local head loss is about 1.5 times for elliptical tape than circular tape.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5170
Author(s):  
Stanisław Kut ◽  
Feliks Stachowicz

When bending thin-walled profiles, significant distortion of the cross-section occurs, which has a significant impact on the course of the bending moment characteristics and on the value of allowable bending curvatures. This paper presents the results of experimental and numerical modeling of the box profile bending process, which was carried out in order to determine the dependence of the cross-sectional shape and bending moment of bending curvature. Extensive numerical calculations were used to model the process of shaping a square pipe from a circular tube and to model the bending process, especially when taking into account the effects of such a deformation path. The pure bending moment characteristics and the deformation of the cross-section were performed for a 25 × 25 × 2 mm square tube made of S235JR structural steel. The innovative approach for determining the parameters of cold bending square tubes pertained to considering the stress state in the preserved material in individual areas of their cross-section. The results of numerical modeling—after considering the history of deformation (i.e., the process of forming a square pipe from a pipe with a circular cross-section)—gave a satisfactory agreement with the results of experimental tests, both in terms of the degree of pipe wall deflection and the characteristics of the bending moment.


Author(s):  
В. Климанов ◽  
V. Klimanov ◽  
Ж. Галяутдинова ◽  
Zh. Galyautdinova ◽  
М. Колыванова ◽  
...  

Purpose: Research of the relationships between spatial distributions in water of the main dosimetric values, namely the absorbed dose, kerma and ionization kerma, for small-size fields with a circular cross section created by divergent beams of bremsstrahlung spectrum with a maximum energy of 6 MeV. Material and methods: Using the Monte-Carlo method with the codes EGSnrc and MCNP4C2, calculations were carried out for these distributions in a water phantom for beam radii on the phantom surface from 0.1 to 3.0 cm and for depths up to 40 cm. The ratio at depths up to 5 cm, where there is a so-called build-up area, is studied in particular detail. Results: The results of calculations show that the ratio of ionization kerma to kerma for such beams at depths up to 40 cm is practically constant and equal to 0.9930 ± 0.0005. The ratio of the absorbed dose to the ionization kerma, in contrast to conventional square beams with a cross-sectional area  20 cm2, is much less than unity at radii of 1 cm at all the depths considered. Conclusion: The data obtained show that the relationship between absorbed dose, kerma and ionization kerma for photon fields produced by beams of small cross sections is very different from that for traditional beams. This circumstance should be taken into account when conducting dosimetry of small fields.


2012 ◽  
Vol 27 (2) ◽  
pp. 264-269 ◽  
Author(s):  
Christian Lorbach ◽  
Ulrich Hirn ◽  
Johannes Kritzinger ◽  
Wolfgang Bauer

Abstract We present a method for 3D measurement of fiber cross sectional morphology from handsheets. An automated procedure is used to acquire 3D datasets of fiber cross sectional images using an automated microtome and light microscopy. The fiber cross section geometry is extracted using digital image analysis. Simple sample preparation and highly automated image acquisition and image analysis are providing an efficient tool to analyze large samples. It is demonstrated that if fibers are tilted towards the image plane the images of fiber cross sections are always larger than the true fiber cross section geometry. In our analysis the tilting angles of the fibers to the image plane are measured. The resulting fiber cross sectional images are distorted to compensate the error due to fiber tilt, restoring the true fiber cross sectional shape. We use an approximated correction, the paper provides error estimates of the approximation. Measurement results for fiber wall thickness, fiber coarseness and fiber collapse are presented for one hardwood and one softwood pulp.


Author(s):  
U. Dahmen ◽  
C. Nelson ◽  
K.H. Westmacott

The difficulty of precipitating germanium in dilute aluminum-germanium alloys is due to a large difference in crystal structures (face-centered cubic and diamond cubic) accompanied by a substantial volume expansion of 36%. A great variety of precipitate morphologies and orientation relationships are observed. A frequently found morphology is that of <100> needles. By selected area diffraction and Moire fringes it has been established that <100> Al and <110> Ge are parallel along the needle axis. The typical aspect ratio of about 100 has made it difficult in the past to investigate the cross-sectional shape and internal structure of these needles, although some indications of internal twinning were found in plates. in the present work, the Berkeley Atomic Resolution Microscope was used to examine needles in cross section by imaging along the <110> Ge <100> Al needle axis.


2019 ◽  
Vol 7 (4) ◽  
pp. 5-8
Author(s):  
Linar Sabitov ◽  
Ilnar Baderddinov ◽  
Anton Chepurnenko

The article considers the problem of optimizing the geometric parameters of the cross section of the belts of a trihedral lattice support in the shape of a pentagon. The axial moment of inertia is taken as the objective function. Relations are found between the dimensions of the pentagonal cross section at which the objective function takes the maximum value. We introduce restrictions on the constancy of the consumption of material, as well as the condition of equal stability. The solution is performed using nonlinear optimization methods in the Matlab environment.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Easir Arafat Papon ◽  
Anwarul Haque ◽  
Muhammad Ali Rob Sharif

Purpose This paper aims to develop a numerical model of bead spreading architecture of a viscous polymer in fused filament fabrication (FFF) process with different nozzle geometry. This paper also focuses on the manufacturing feasibility of the nozzles and 3D printing of the molten beads using the developed nozzles. Design/methodology/approach The flow of a highly viscous polymer from a nozzle, the melt expansion in free space and the deposition of the melt on a moving platform are captured using the FLUENT volume of fluid (VOF) method based computational fluid dynamics code. The free surface motion of the material is captured in VOF, which is governed by the hydrodynamics of the two-phase flow. The phases involved in the numerical model are liquid polymer and air. A laminar, non-Newtonian and non-isothermal flow is assumed. Under such assumptions, the spreading characteristic of the polymer is simulated with different nozzle-exit geometries. The governing equations are solved on a regular stationary grid following a transient algorithm, where the boundary between the polymer and the air is tracked by piecewise linear interface construction (PLIC) to reconstruct the free surface. The prototype nozzles were also manufactured, and the deposition of the molten beads on a flatbed was performed using a commercial 3D printer. The deposited bead cross-sections were examined through optical microscopic examination, and the cross-sectional profiles were compared with those obtained in the numerical simulations. Findings The numerical model successfully predicted the spreading characteristics and the cross-sectional shape of the extruded bead. The cross-sectional shape of the bead varied from elliptical (with circular nozzle) to trapezoidal (with square and star nozzles) where the top and bottom surfaces are significantly flattened (which is desirable to reduce the void spaces in the cross-section). The numerical model yielded a good approximation of the bead cross-section, capturing most of the geometric features of the bead with a reasonable qualitative agreement compared to the experiment. The quantitative comparison of the cross-sectional profiles against experimental observation also indicated a favorable agreement. The significant improvement observed in the bead cross-section with the square and star nozzles is the flattening of the surfaces. Originality/value The developed numerical algorithm attempts to address the fundamental challenge of voids and bonding in the FFF process. It presents a new approach to increase the inter-bead bonding and reduce the inter-bead voids in 3D printing of polymers by modifying the bead cross-sectional shape through the modification of nozzle exit-geometry. The change in bead cross-sectional shape from elliptical (circular) to trapezoidal (square and star) cross-section is supposed to increase the contact surface area and inter-bead bonding while in contact with adjacent beads.


WARTA ARDHIA ◽  
2013 ◽  
Vol 39 (4) ◽  
pp. 305-316
Author(s):  
Ataline Muliasari ◽  
Lupi Wahyuningsih

Drainage is defined as surface water drainage, either by gravity or by pump which aims to prevent inundation, maintain and lower the water level im order to avoid the amount of water. Ahmad Yani Airport has a poor drainage systems. Furthermore, land subsidence in Semarang area potential for experiencing flooding when the rainy season with a fairly high rainfall. Based on the results of processing the data showed that it is needed the land surface drainage channel with a cross-sectional shape of a trapezium. When the width of the base of the cross section is 3 meters , then the required channel depth is 3.9 meters with a hydraulic radius is 0.82-meter, and hydraulic depth is 3.05 meters. Drainase didefinisikan sebagai pembuangan air permukaan, baik secara gravitasi maupun dengan pompa yang bertujuan untuk mencegah terjadinya genangan, menjaga dan menurunkan permukaan air sehingga genangan air dapat dihindarkan. Bandar Udara Ahmad Yani dengan kondisi sistem drainase yang kurang baik dan penurunan permukaan tanah di wilayah Semarang, maka bila musim penghujan tiba dengan curah hujan yang cukup tinggi selalu berpotensi untuk mengalami banjir. Berdasarkan hasil pengolahan data juga didapatkan hasil bahwa untuk menyesuaikan antara curah hujan di wilayah Semarang dengan luas area Bandar udara Achmad Yani diperlukan saluran drainase muka tanah berupa saluran dengan bentuk penampang trapezium. Bila lebar dasar dari penampang trapezim tersebut adalah 3 meter, maka diperlukan saluran sedalam 3,9 meter dengan Jari-jari hydraulic 0,82 meter, dan kedalaman hydraulic 3,05 meter.


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