scholarly journals Towards Continuous Production of Shaped Honeycombs

Author(s):  
Sam E. Calisch ◽  
Neil A. Gershenfeld

Honeycomb sandwich panels are widely used for high performance parts subject to bending loads, but their manufacturing costs remain high. In particular, for parts with non-flat, non-uniform geometry, honeycombs must be machined or thermoformed with great care and expense. The ability to produce shaped honeycombs would allow sandwich panels to replace monolithic parts in a number of high performance, space-constrained applications, while also providing new areas of research for structural optimization, distributed sensing and actuation, and on-site production of infrastructure. Previous work has shown methods of directly producing shaped honeycombs by cutting and folding flat sheets of material. This research extends these methods by demonstrating work towards a continuous process for the cutting and folding steps of this process. An algorithm for producing a manufacturable cut-and-fold pattern from a three-dimensional volume is designed, and a machine for automatically performing the required cutting and parallel folding is proposed and prototyped. The accuracy of the creases placed by this machine is characterized and the impact of creasing order is demonstrated. Finally, a prototype part is produced and future work is sketched towards full process automation.

2000 ◽  
Vol 25 (1) ◽  
pp. 17-46 ◽  
Author(s):  
Robert G. Cooper ◽  
Elko J. Kleinschmidt

Better new product performance is important for the survival of the firm. Based on a three-dimensional performance space, 110 new products launched from 55 Australian firms are grouped into five performance clusters. Performance groups from ‘Stars’—the winning group to—‘Dogs’—the worst performance group. The five groups could be well explained by the impact constructs. ‘Stars’; did what one expects for winning projects (product advantage, homework, cross-functional team, reasonable risk level, etc.), ‘Dogs’ were identified as doing nearly everything wrong. The Australian results were tested against international findings and concurred fully. Managerial implications are detailed.


Membranes ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 193
Author(s):  
Guang Yang ◽  
Zongli Xie ◽  
Marlene Cran ◽  
Chunrui Wu ◽  
Stephen Gray

Pervaporation (PV) has been an intriguing membrane technology for separating liquid mixtures since its commercialization in the 1980s. The design of highly permselective materials used in this respect has made significant improvements in separation properties, such as selectivity, permeability, and long-term stability. Mixed-matrix membranes (MMMs), featuring inorganic fillers dispersed in a polymer matrix to form an organic–inorganic hybrid, have opened up a new avenue to facilely obtain high-performance PV membranes. The combination of inorganic fillers in a polymer matrix endows high flexibility in designing the required separation properties of the membranes, in which various fillers provide specific functions correlated to the separation process. This review discusses recent advances in the use of nanofillers in PV MMMs categorized by dimensions including zero-, one-, two- and three-dimensional nanomaterials. Furthermore, the impact of the nanofillers on the polymer matrix is described to provide in-depth understanding of the structure–performance relationship. Finally, the applications of nanofillers in MMMs for PV separation are summarized.


2018 ◽  
Vol 183 ◽  
pp. 01031
Author(s):  
Pietro del Sorbo ◽  
Jeremie Girardot ◽  
Frederic Dau ◽  
Ivan Iordanoff

Dry fabrics comprised of high performance polymeric fibers have been widely used as protection layers in structures submitted to high velocity impacts (HVI). Their outstanding impact energy dissipation ability combined with an high strength-to-weight ratio make them a preferable choice in different applications such as bullet vests or blade containment systems over standard materials. Among the different approaches adopted to study these structures numerical methods assume a central role. Thanks to their reduced costs and the related possibility of evaluating the effects of single phenomena, they are often used to predict the structure ballistic limits or to study the physical events which occur during the penetration. Among the different strategies adopted to model a fabric, mesoscopic models have been largely adopted by different authors. These models assume the yarns as a continuum body while the fabric geometry is explicitly described. Nowadays yarn material models are universally assumed to be linear elastic and orthotropic. This modelling approach mostly focuses on the longitudinal behaviour of the yarn, however fiber-scale analyses and experimental results shows the importance of three-dimensional stress state on the ballistic limit. In order to obtain a three-dimensional description of the yarn strain state during the impact, a novel hyperelastic model for yarn structures here is developed. In a first step, fiber-level preliminary analyses have been performed to obtain the effective behaviour of these structure under the projectile collision. In the second step, the hyperelastic model has been implemented and identified thanks to microscopic elementary tests. Finally, a continuum model of the yarn have been performed. First results show the relevance of the hyperelastic model compared to the fiber-level observation and enhance the limit of the classical linear elastic material model.


2020 ◽  
Vol 10 (3) ◽  
pp. 748
Author(s):  
Dipesh Kapoor ◽  
Cher Ming Tan ◽  
Vivek Sangwan

Advancements in the functionalities and operating frequencies of integrated circuits (IC) have led to the necessity of measuring their electromagnetic Interference (EMI). Three-dimensional integrated circuit (3D-IC) represents the current advancements for multi-functionalities, high speed, high performance, and low-power IC technology. While the thermal challenges of 3D-IC have been studied extensively, the influence of EMI among the stacked dies has not been investigated. With the decreasing spacing between the stacked dies, this EMI can become more severe. This work demonstrates the potential of EMI within a 3D-IC numerically, and determines the minimum distance between stack dies to reduce the impact of EMI from one another before they are fabricated. The limitations of using near field measurement for the EMI study in stacked dies 3D-IC are also illustrated.


2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Nathan B. Crane ◽  
Patrick McKnight

Thermoelectric devices have many scaling benefits that motivate miniaturization, but assembly of small components is a significant challenge. Self-assembly provides a promising method for integrating very small elements. However, it introduces the possibility of stochastic errors with significant performance impacts. This work presents a method to estimate the impact of these errors on system performance. Equivalent thermoelectric properties are developed that adjust for the effect of missing elements in one-dimensional thermoelectric models. The models show that the thermoelectric devices can accommodate significant self-assembly errors by incorporation of redundant electrical paths. The model shows nearly linear decline in effective power factor with declining assembly accuracy, but the effective figure of merit (ZT) is relatively insensitive to assembly errors. Predictions from the modified one-dimensional model agree well with three-dimensional finite element simulations. This work identifies two basic strategies for how devices such as thermoelectric could be designed for self-assembly and demonstrates that it is possible to achieve high performance despite self-assembly process errors.


Author(s):  
Guillermo Oyarzun ◽  
Athanassios Dimas

Surface waves in the coastal zone induce oscillatory flow motions in the vicinity of the seabed. These wave-induced coastal flows interact with the sandy seabed and modify the bed shape by generating coherent small-scale bed structures, which are generally known as ripples. The presence of ripples in oscillatory flows is important due to the impact they have on the seabed roughness and how they affect the near-bed boundary layer hydrodynamics. Simulations of higher and more real-scale Reynolds number (Re) require the use of supercomputers in order to obtain results in a reasonable amount of time. However, the constant evolution of the computing facilities makes the development of parallel algorithms a rather difficult task. The objective of the proposed research is to advance in the comprehension of coastal processes utilizing high performance computing (HPC) for the numerical simulation of the three-dimensional, turbulent flow, which is induced in the coastal zone by wave propagation. In particular, our CFD code (SimuCoast) has been developed using a hybrid MPI+OpenACC execution model that increases its scalability and allows it to engage the vast majority of high-end supercomputers. Special attention has been paid in the parallelization strategy of the Poisson solver that is the most computational demanding operation.


Computation ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 44
Author(s):  
Ivan Girotto ◽  
Sebastiano Fabio Schifano ◽  
Enrico Calore ◽  
Gianluca Di Staso ◽  
Federico Toschi

This paper presents the performance analysis for both the computing performance and the energy efficiency of a Lattice Boltzmann Method (LBM) based application, used to simulate three-dimensional multicomponent turbulent systems on massively parallel architectures for high-performance computing. Extending results reported in previous works, the analysis is meant to demonstrate the impact of using optimized data layouts designed for LBM based applications on high-end computer platforms. A particular focus is given to the Intel Skylake processor and to compare the target architecture with other models of the Intel processor family. We introduce the main motivations of the presented work as well as the relevance of its scientific application. We analyse the measured performances of the implemented data layouts on the Skylake processor while scaling the number of threads per socket. We compare the results obtained on several CPU generations of the Intel processor family and we make an analysis of energy efficiency on the Skylake processor compared with the Intel Xeon Phi processor, finally adding our interpretation of the presented results.


Author(s):  
James Alfred Walker ◽  
Richard Sinnott ◽  
Gordon Stewart ◽  
James A. Hilder ◽  
Andy M. Tyrrell

The project Meeting the Design Challenges of nano-CMOS Electronics ( http://www.nanocmos.ac.uk ) was funded by the Engineering and Physical Sciences Research Council to tackle the challenges facing the electronics industry caused by the decreasing scale of transistor devices, and the inherent variability that this exposes in devices and in the circuits and systems in which they are used. The project has developed a grid-based solution that supports the electronics design process, incorporating usage of large-scale high-performance computing (HPC) resources, data and metadata management and support for fine-grained security to protect commercially sensitive datasets. In this paper, we illustrate how the nano-CMOS (complementary metal oxide semiconductor) grid has been applied to optimize transistor dimensions within a standard cell library. The goal is to extract high-speed and low-power circuits which are more tolerant of the random fluctuations that will be prevalent in future technology nodes. Using statistically enhanced circuit simulation models based on three-dimensional atomistic device simulations, a genetic algorithm is presented that optimizes the device widths within a circuit using a multi-objective fitness function exploiting the nano-CMOS grid. The results show that the impact of threshold voltage variation can be reduced by optimizing transistor widths, and indicate that a similar method could be extended to the optimization of larger circuits.


2012 ◽  
Vol 79 (1) ◽  
pp. 69-86 ◽  
Author(s):  
JUN ZHOU ◽  
D. G. LIU ◽  
C. LIAO

AbstractThe CHIPIC code, a fully electromagnetic particle-in-cell (PIC) code for modeling and simulations of high-power microwave (HPM) devices, is introduced in this paper. It consists of a two-dimensional (2D) code and a three-dimensional (3D) code. The 2D code can model and simulate HPM devices with symmetric structure on 2D Cartesian, cylindrical and polar grids, while the 3D code can model and simulate HPM devices on 3D Cartesian and cylindrical grids. The fields are calculated using the finite-difference time-domain scheme, and the particles are described by the PIC scheme. Various types of boundary conditions have also been implemented for different kinds of applications. In addition, the 3D code is specifically designed for high-performance modeling and computing. It uses the message passing interface and the open specifications for multiprocessing (OpenMP) for parallelization. Its parallel design ensures that it is capable of efficiently executing on a variety of architectures. In order to allow efficient use of parallel architectures, it provides automated partitioning and dynamic load balancing. Even though this code is still in development, it has successfully simulated various real-world HPM experimental devices. Simulation results on some typical HPM devices by using the CHIPIC code are given, which agree well with those obtained from some well-known PIC codes. Direction for future work is also presented.


Processes ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 49 ◽  
Author(s):  
Piotr Smarzewski

This paper presents the experimental results obtained with the non-contact three-dimensional deformation measuring system–ARAMIS and finite element analysis performed using ANSYS of three slabs made of high-performance concrete (HPC) and hybrid (steel/ST and polypropylene/PP) fibre reinforced high-performance concrete (FRHPC). The research was performed on reinforced concrete (RC) slabs with a web mesh of ϕ8 mm bars. All the slabs had an identical amount of steel bars and differed by the fibre volume content. The main objective of the research was to determine the impact of adding polypropylene and steel fibres on the carrying capacity and ductility of HPC slabs. Analysis of the results was conducted based on load–deflection curves, crack distribution, vertical displacements and strains. The research findings indicate that fibres may improve peak strength. The presence of PP and ST hybrid fibres in HPC restricted the propagation of cracks. The energy absorption capacity as well as the ductility index of HPC can be raised by adding hybrid fibres. A comparison of the experimental test results with the nonlinear finite element analysis is made. The numerical results concurred well with the experimental data. The research results indicate that non-contact measurement of deformation is an effective tool for monitoring crushing in FRHPC slabs.


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