Methodology for Thermoplastic Umbilical Cross Section Analysis

Author(s):  
Danianderson Silva ◽  
Rosianita Balena ◽  
Rafael Lisbôa

Umbilicals are composite cables responsible for communication, control and power supply of offshore systems for oil exploitation. They can be composed of elements such as power and signal cables, hoses, tubes and fiber optics. Due to their critical role of providing control and power, umbilicals properties and operational limits must be correctly calculated in order to prevent failures, which can be costly and harmful to the environment. In order to address these needs, the main goal of this paper is to study the viability of using a finite element analysis tool for calculating the allowable bending radius (ABR) and the crush resistance of these cables. Using this tool, the engineer can have a sound basis for choosing the best cross section design at early stages of the project. The ABR is particularly important at the point where the umbilical touches the seabed, named touchdown point (TDP). This parameter limits the possible operational configurations for the cable and has a significant influence in its fatigue lifespan. Currently, the methods used to predict the ABR of thermoplastic umbilicals are mostly empirical and/or based on samples, but, as we go to deeper areas — as the recent ultra-deep water field discoveries in Brazil, Angola and others — more accurate ways of estimating this parameter are needed. Another effect of the higher water depths is the increase of tension on umbilicals during installation. Therefore, tensioners with higher load capacity are needed, requiring umbilicals with higher crush resistance. Sample testing during a qualification program is the main method to obtain the value of this parameter, but is costly. Due to its reliability and relative low costs compared to sample testing, the use of a finite element tool is an attractive alternative for obtaining these limits. In this paper, crush resistance and ABR will be calculated for thermoplastic umbilicals — the most common type of umbilical used in Brazilian offshore oil exploitation — and the results will be compared with the ones achieved by traditional methods. This comparison shows the applicability of using finite element analysis for determining these parameters.

2014 ◽  
Vol 986-987 ◽  
pp. 927-930
Author(s):  
Yi Zhu ◽  
Bo Li ◽  
Hao Wang ◽  
Kun Li

Put the finite element analysis of line tower coupling modeling to the collapse of a 110 kV line straight-line tower, study the effect of strong wind on transmission tower and wire. The results show that under the action of strong wind, the material specification selected by the part of the rods on the type of tower is lower, cross section is smaller, the principal material of tower will be instable and flexional under the compression, resulting in tower collapsed.


Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 2969 ◽  
Author(s):  
Jagodzinski ◽  
Kruse ◽  
Barroi ◽  
Mildebrath ◽  
Langner ◽  
...  

The Collaborative Research Centre 1153 (CRC 1153) “Process chain for the production of hybrid high-performance components through tailored forming” aims to develop new process chains for the production of hybrid bulk components using joined semi-finished workpieces. The subproject B1 investigates the formability of hybrid parts using cross-wedge rolling. This study investigates the reduction of the coating thickness of coaxially arranged semi-finished hybrid parts through cross-wedge rolling. The investigated parts are made of two steels (1.0460 and 1.4718) via laser cladding with hot-wire. The rolling process is designed by finite element (FE)-simulations and later experimentally investigated. Research priorities include investigations of the difference in the coating thickness of the laser cladded 1.4718 before and after cross-wedge rolling depending on the wedge angle β, cross-section reduction ∆A, and the forming speed ν. Also, the simulations and the experimental trials are compared to verify the possibility of predicting the thickness via finite element analysis (FEA). The main finding was the ability to describe the forming behavior of coaxially arranged hybrid parts at a cross-section reduction of 20% using FEA. For a cross-section reduction of 70% the results showed a larger deviation between simulation and experimental trials. The deviations were between 0.8% and 26.2%.


2020 ◽  
Vol 8 (1) ◽  
pp. 48 ◽  
Author(s):  
Vasileios A. Mamatsopoulos ◽  
Constantine Michailides ◽  
Efstathios E. Theotokoglou

Today, the offshore oil and gas and wind power industry is a heavily regulated segment, and current standards have established restrictions which yield a very limited weather window for submarine cable installations due to experience with cable failure in bad weather. There are two main limiting factors in current practice during cable installation of an S-lay configuration: the design criterion for the minimum allowable radius of curvature in the touch down point and the avoidance of axial compression in the touch down zone. Accurate assessment of the cable integrity during offshore installation has drawn great attention and is related to the existing available analysis and design tools. The main purpose of this paper is to develop and propose a quick and easy custom-made analysis tool, which is able to export similar results as sophisticated finite element analysis software. The developed tool utilizes analytical equations of a catenary-type submarine structure extended to account for varying cross-sections with different weights and/or stiffnesses, as is the real practice. A comparative study is presented in this paper to evaluate the significance for the modeling of the “out of water” cable segment required for accurate safety factor quantification during a laying operation. The efficiency and accuracy of the proposed tool are proven through a validation study comparing the results and the computational effort and time with commercial finite element analysis software. The analysis error in the case of not modeling the “out of water” cable part is significant, especially in shallow water areas, which proves the importance of using the proposed analysis tool.


2011 ◽  
Vol 147 ◽  
pp. 157-160 ◽  
Author(s):  
Yong Zeng ◽  
Hong Mei Tan

Due to its outstanding aerodynamic shape and light weight, the trapezoidal cross-section flat steel box girder with orthotropic decks and thin-walled longitudinal stiffeners of trapezoidal cross section are widely used in long-span suspension bridges in the world. However, because of the geometrical characteristics and the relative flexibility of their components, these structures may be quite susceptible to traffic loadings that fatigue cracks tend to appear in these structures. In this paper, Jiangyin Bridge is used as a case study to investigate the fatigue performance of the steel girders of suspension bridge Jiangyin Bridge is the second longest bridge in China, which has the main span of 1385m. The stress analysis of steel box girders is firstly carried out based on the analysis of fatigue life. Fatigue assessment method is proposed on the basis of in-situ measurement data combined with finite element analysis. A complete fatigue assessment is made in this paper. Key words: flat steel box girder; orthotropic decks; finite element analysis; fatigue assessment


Author(s):  
Gao-Lian Liu

The untwist of rotating blades in turbomachines treated so far in the literatare simply as a pure elasticity problem is generalized and formulated rigorously as a problem of aeroelasticity by variational principles (VPs) and generalized VP (GVP). It takes into account not only the centrifugal force, but also the aeroelastic interaction between blades and the flow as well as the elastic distortion of the cross section shape of blades, assuming the material to be linearly elastic but nonisotropic. Thus, a new rigorous theoretical basis for the finite element analysis of blade untwist in turbomachine design is provided.


Author(s):  
Dag Fergestad ◽  
Frank Klæbo ◽  
Jan Muren ◽  
Pål Hylland ◽  
Tom Are Grøv ◽  
...  

This paper discusses the structural challenges associated with high axial temperature gradients and the corresponding internal cross section forces. A representative flexible pipe section designed for high operational temperature has been subject to full scale testing with temperature profiles obtained by external heating and cooling. The test is providing detailed insight in onset and magnitude of relative layer movements and layer forces. As part of the full-scale testing, novel methods for temperature gradient testing of unbonded flexible pipes have been developed, along with layer force- and deflection-measurement techniques. The full-scale test set-up has been subject to numerous temperature cycles of various magnitudes, gradients, absolute temperatures, as well as tension cycling to investigate possible couplings to dynamics. Extensive use of finite element analysis has efficiently supported test planning, instrumentation and execution, as well as enabling increased understanding of the structural interaction within the unbonded flexible pipe cross section. When exploiting the problem by finite element analysis, key inputs will be correct material models for the polymeric layers, and as-built dimensions/thicknesses. Finding the balance between reasonable simplification and model complexity is also a challenge, where access to high quality full-scale tests and dissected pipes coming back from operation provides good support for these decisions. Considering the extensive full scale testing, supported by advanced finite element analysis, it is evident that increased attention will be needed to document reliable operation in the most demanding high temperature flexible pipe applications.


2012 ◽  
Vol 446-449 ◽  
pp. 767-770
Author(s):  
Hui Ge Wu ◽  
Ji Hua Chen ◽  
Jie Gu

To study the seismic performance of autoclaved aerated concrete (AAC) block masonry composite wall with reinforced concrete (RC) columns, a non-linear finite element analysis has been carried out for the walls with openings using the finite element software ABAQUS. First results of finite element analysis were verified with experiment results of full-scale specimen. And then the effect of the opening’s position on seismic performance was studied with finite element analysis. The result indicates that the ultimate load capacity and ultimate displacement are both increased with the upward and outward movement of the openings.


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