A Fluid-Structure Coupled Computational Model for the Certification of Shock-Resistant Elastomer Coatings

Author(s):  
Wentao Ma ◽  
Xuning Zhao ◽  
Kevin Wang

Abstract Shock waves from underwater and air explosions are significant threats to surface and underwater vehicles and structures. Recent studies on the mechanical and thermal properties of various phase-separated elastomers indicate the possibility of applying these materials as a coating to mitigate shock-induced structural failures. To demonstrate this approach and investigate its efficacy, this paper presents a fluid-structure coupled computational model capable of predicting the dynamic response of air-backed bilayer (i.e. elastomer coating – metal substrate) structures submerged in water to hydrostatic and underwater explosion loads. The model couples a three-dimensional multiphase finite volume computational fluid dynamics model with a nonlinear finite element computational solid dynamics model using the FIVER (FInite Volume method with Exact multi-material Riemann solvers) method. The kinematic boundary condition at the fluid-structure interface is enforced using an embedded boundary method that is capable of handling large structural deformation and topological changes. The dynamic interface condition is enforced by formulating and solving local, one-dimensional fluid-solid Riemann problems, which is well-suited for transferring shock and impulsive loads. The capability of this computational model is demonstrated through a numerical investigation of hydrostatic and shock-induced collapse of aluminum tubes with polyurea coating on its inner surface. The thickness of the structure is resolved explicitly by the finite element mesh. The nonlinear material behavior of polyurea is accounted for using a hyper-viscoelastic constitutive model featuring a modified Mooney-Rivlin equation and a stress relaxation function in the form of prony series. Three numerical experiments are conducted to simulate and compare the collapse of the structure in different loading conditions, including a constant pressure, a fluid environment initially in hydrostatic equilibrium, and a two-phase fluid flow created by a near-field underwater explosion.

Author(s):  
Ali Marzban ◽  
Murthy Lakshmiraju ◽  
Nigel Richardson ◽  
Mike Henneke ◽  
Guangyu Wu ◽  
...  

In this study a one-way coupled fluid-structure interaction (FSI) between ocean waves and a simplified offshore platform deck structure was modeled. The FSI model consists of a Volume of Fluid (VOF) based hydrodynamics model, a structural model and an interface to synchronize data between these two. A Computational Fluid Dynamics (CFD) analysis was used to capture the breaking wave and impact behavior of the fluid on the structure using commercially available software STAR-CCM+. A 3D Finite Element (FE) model of the platform deck developed in ABAQUS was used to determine the deflection of the structure due to hydrodynamic loads. Nonlinear material behavior was used for all structural parts in the FE model. Transient dynamic structural analysis and CFD analysis were coupled by transferring the CFD-predicted pressure distribution to the structural part in each time step using the co-simulation capabilities of STAR-CCM+ and ABAQUS. The one-way FSI model was applied to investigate the possible physical causes of observed wave damage of an offshore platform deck during a hurricane. It was demonstrated that with proper physical conditions/configurations, the FSI model could reproduce a structural deformation comparable to field measurement and provide valuable insight for forensic analysis.


Author(s):  
Prabu Ganesh Ravindren ◽  
Kirti Ghia ◽  
Urmila Ghia

Recent studies of the joined-wing configuration of the High Altitude Long Endurance (HALE) aircraft have been performed by analyzing the aerodynamic and structural behaviors separately. In the present work, a fluid-structure interaction (FSI) analysis is performed, where the fluid pressure on the wing, and the corresponding non-linear structural deformation, are analyzed simultaneously using a finite-element matrix which couples both fluid and structural solution vectors. An unsteady, viscous flow past the high-aspect ratio wing causes it to undergo large deflections, thus changing the domain shape at each time step. The finite element software ANSYS 11.0 is used for the structural analysis and CFX 11.0 is used for the fluid analysis. The structural mesh of the semi-monocoque joined-wing consists of finite elements to model the skin panel, ribs and spars. Appropriate mass and stress distributions are applied across the joined-wing structure [Kaloyanova et al. (2005)], which has been optimized in order to reduce global and local buckling. The fluid region is meshed with very high mesh density at the fluid-structure interface and where flow separation is predicted across the joint of the wing. The FSI module uses a sequentially-coupled finite element equation, where the main coupling matrix utilizes the direction of the normal vector defined for each pair of coincident fluid and structural element faces at the interface [ANSYS 11.0 Documentation]. The k-omega turbulence model captures the fine-scale turbulence effects in the flow. An angle of attack of 12°, at a Mach number of 0.6 [Rangarajan et al. (2003)], is used in the simulation. A 1-way FSI analysis has been performed to verify the proper transfer of loads across the fluid-structure interface. The CFX pressure results on the wing were transferred across the comparatively coarser mesh on the structural surface. A maximum deflection of 16 ft is found at the wing tip with a calculated lift coefficient of 1.35. The results have been compared with the previous study and have proven to be highly accurate. This will be taken as the first step for the 2-way simulation. The effect of a coupled 2-way FSI analysis on the HALE aircraft joined wing configuration will be shown. The structural deformation history will be presented, showing the displacement of the joined-wing, along the wing span over a period of aerodynamic loading. The fluid-structure interface meshing and the convergence at each time step, based on the quantities transferred across the interface will also be discussed.


2018 ◽  
Vol 3 (1) ◽  
pp. 13-20
Author(s):  
Dávid Huri

Automotive rubber products are subjected to large deformations during working conditions, they often contact with other parts and they show highly nonlinear material behavior. Using finite element software for complex analysis of rubber parts can be a good way, although it has to contain special modules. Different types of rubber materials require the curve fitting possibility and the wide range choice of the material models. It is also important to be able to describe the viscoelastic property and the hysteresis. The remeshing possibility can be a useful tool for large deformation and the working circumstances require the contact and self contact ability as well. This article compares some types of the finite element software available on the market based on the above mentioned features.


Author(s):  
Jean-Franc¸ois Sigrist ◽  
Christian Laine ◽  
Bernard Peseux

The present paper deals with the numerical simulation of a coupled non linear fluid-structure problem by explicit coupling between a finite element structure code and a finite volume fluid code. This numerical study is carried out in order to develop robust and general coupling with FE and CFD commercial code for industrial applications. A geometrically simple non linear coupled problem is presented in order to validate the numerical approach. The structure non linear problem is solved with a finite element technique, using a iterative implicit algorithm for time integration. The fluid problem is solved using standard numerical techniques (finite volume approach, implicit splitting operator scheme). The whole coupled problem is solved with a commercial CFD code: a dedicated FE structure code is developed in the CFD code together with coupling (in time, in space) procedures. The proposed method is validated in the case of a incompressible inviscid fluid, for which the coupled problem is solved with an analytical solution. The present study gives a reference test case for a full scale fluid-structure model. Industrial applications can now be considered by coupling commercial FE and FV codes with general coupling code.


Author(s):  
N. Aquelet ◽  
H. Lesourne ◽  
M. Souli

A methodology to predict the capacity of a nuclear submarine hull to act as a protective container and energy absorber under impact by an another underwater structure is needed. Principia Marine, company of Research in Shipbuilding (formerly IRCN, Institut de Recherche en Construction Navale), is responding to this need by developing an underwater impact crash prediction methodology based upon LS-DYNA3D software. Several physical phenomena with their own characteristic times follow one another at the time of the shock. So different but complementary tasks to develop this methodology were worked individually. This paper deals with contribution to this ongoing program that breaks up into two objectives. The first goal aims to highlight the effect of water on the structural deformation at the time of the collision between a nuclear submarine and a tanker ram bow, which is generally plane. The two-dimensional modelling of this collision uses an Eulerian formulation for the fluid and a Lagrangian formulation for the structure. The fluid-structure interaction is treated by an Euler/Lagrange penalty coupling. This method of coupling, which makes it possible to transmit the efforts in pressure of the Eulerian grid to the Lagrangian grid and conversely, is relatively a recent algorithmic development. It was successfully used in many scientific and industrial applications: the modelling of the attack of birds on the fuselage of a Jet for the Boeing Corporation, the underwater explosion shaking the oil platforms, and airbag simulation… The requirements of modelling for this algorithm are increasingly pointed. Thus, the second objective of this paper is to compare the results in pressures and velocities near the bulb for two cases, in the first one, the bulb is modelled by a slip boundary condition, in the second one, the bulb is a rigid Lagrangian structure, which involves the use of the Euler/Lagrange penalty coupling.


Author(s):  
Xiao-Yan Gong ◽  
Alan R. Pelton

Nitinol, an alloy of about 50% Ni and 50% Ti, is a very unique material. At constant temperature above its Austenite finish (Af) temperature, under uniaxial tensile test, the material is highly nonlinear and capable of large deformation to the ultimate strain on the order of 15%. This material behavior, known as superelasticity, along with its excellent biocompatibility and corrosion resistance, makes Nitinol a perfect material candidate for many medical device applications. However, the nonlinear material response also requires a specific material description to perform the stress analysis. The user developed material subroutine from HKS/West makes the simulation of the Nitinol devices possible. This article presents two case studies of the nonlinear finite element analysis using ABAQUS/Standard and the Nitinol UMAT.


Author(s):  
Qiyue Lu ◽  
Alfonso Santiago ◽  
Seid Koric ◽  
Paula Cordoba

Abstract Fluid-Structure Interaction (FSI) simulations have applications to a wide range of engineering areas. One popular technique to solve FSI problems is the Arbitrary Lagrangian-Eulerian (ALE) method. Both academic and industry communities developed codes to implement the ALE method. One of them is Alya, a Finite Element Method (FEM) based code developed in Barcelona Supercomputing Center (BSC). By analyzing the application on a simplified artery case and compared to another commercial code, which is Finite Volume Method (FVM) based, this paper discusses the mathematical background of the solver for domains, and carries out verification work on Alya’s FSI capability. The results show that while both codes provide comparable FSI results, Alya has exhibited better robustness due to its Subgrid Scale (SGS) technique for stabilization of convective term and the subsequent numerical treatments. Thus this code opens the door for more extensive use of higher fidelity finite element based FSI methods in future.


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