Validation of Predictions of Wire Stress of Flexible Pipe With Damaged Tensile Armor Wires Under Combined Tension and Bending

Author(s):  
Krassimir Doynov ◽  
Gabriel Rombado ◽  
Nathan Cooke ◽  
Arya Majed

Abstract The nonlinear kinematic response of a damaged 2.5” flexible pipe under combined tensile and bending cyclic loads is simulated and compared to experimental results. High fidelity finite element model substructures are constructed for intact and broken outer and inner armor wire configurations and assembled in a nonlinear dynamic substructuring (NDS) framework to efficiently simulate the full-scale test configurations. Overall, 12 analysis configurations involving all intact wires, up to 4 broken outer wires, and 2 and 4 broken inner wires combined with 4 broken outer wires are constructed. Each analysis configuration is first preloaded axially and then subject to multiple cycles of (i) pure tension and (ii) combined tension and bending. For each case, tensile armor wire strains are extracted from the simulations and compared to strain measurements from the test. For all cases, numerical predictions and test measurements agree well accurately capturing the redistribution of strains into the adjacent intact wires which result in stress concentration factors. This comprehensive demonstration of accurate capture of flexible pipe damaged wire kinematics by high fidelity finite element models and nonlinear simulations has direct applications to flexible pipe integrity management and remnant life assessments. Given that the NDS framework allows highly efficient computation, it is now feasible to execute real-time irregular wave local fatigue simulations with finite element models that include damaged wire data from physical inspections to more accurately predict remnant life.

2021 ◽  
Author(s):  
Gabriel Rombado ◽  
Hema Wadhwa ◽  
Nathan Cooke ◽  
Dharma Pasala ◽  
Mike Paulin ◽  
...  

A real-time understanding of the structural integrity of flexible risers is critical to avoiding failures as well as unnecessary and costly replacements. Accurate and efficient computation of tensile armor wire stress time-histories is the key to enabling the implementation of a flexible riser digital twin. Accuracy requires capturing the nonlinear kinematics of the flexible’s helically contra-wound tensile armor layers and their interaction with the other metallic and thermo-plastic layers in a dynamic simulation. While it is generally accepted that high-fidelity 3D finite element models best capture the complex kinematics required to produce accurate stresses, the main issue is that simulation time remains prohibitive, for example, a single bending cycle on modern day multi-core computers typically requires 24-48 hours. Therefore, any successful implementation of a flexible riser digital twin requires an accelerated solver capable of real-time computation of 1000s of bending cycle inputs into the high-fidelity finite element model. This paper demonstrates a flexible riser digital twin applications centered around the accelerated solver FLEXAS.


2016 ◽  
Vol 850 ◽  
pp. 957-964
Author(s):  
Wei Zheng ◽  
Hong Zhang ◽  
Xiao Ben Liu ◽  
Le Cai Liang ◽  
Yin Shan Han

There is a potential for major damage to the pipelines crossing faults, therefore the strain-based design method is essential for the design of buried pipelines. Finite element models based on soil springs which are able to accurately predict pipelines’ responses to such faulting are recommended by some international guidelines. In this paper, a comparative analysis was carried out among four widely used models (beam element model; shell element model with fixed boundary; shell element model with beam coupled; shell element model with equivalent boundary) in two aspects: differences of results and the efficiency of calculation. The results show that the maximum and minimum strains of models coincided with each other under allowable strain and the calculation efficiency of beam element model was the highest. Besides, the shell element model with beam coupled or equivalent boundary provided the reasonable results and the calculation efficiency of them were higher than the one with fixed boundary. In addition, shell element model with beam coupled had a broader applicability.


Author(s):  
Lun Qiu ◽  
John Zhang

The fluid barrier in an unbonded flexible pipe seals the pressure from the internal fluid. Since the barrier is usually made of polymer materials, it is unable to hold the pressure by itself. A metal reinforced hoop layer is usually needed outside the barrier layer in order to resist the pressure. The hoop layer is usually a steel bar with a cross-section of an irregular shape. It is helically wrapped at the outside of the barrier layer. When the pipe is pressurized, the barrier will be supported by the hoop reinforcement layer from outside. However, at the gap between the steel wraps where the barrier layer bridges, material of the barrier will be forced to extrude into the gap. The amount of the extrusion is a function of many parameters such as temperature, material property, and internal pressure and so on. In addition, it is time dependent. The creep effect needs be considered. It is critical to have a proper barrier design for a flexible pipe structure. This article presents a practical finite element method for evaluation of the barrier/gap design. The creep behavior of the polymers is multi-parameter related. Therefore, a series of material tests has been conducted under various stresses and temperatures for nylon, polyethylene and Polyvinylidene Fluoride. In this work a method is given to determine the creep behavior parameters through parameter matching based on the tests. The creep deformation of barrier was analyzed with a finite element model using these parameters.


Author(s):  
Ramakrishnan Maruthayappan ◽  
Hamid M. Lankarani

Abstract The behavior of structures under the impact or crash situations demands an efficient modeling of the system for its behavior to be predicted close to practical situations. The various formulations that are possible to model such systems are spring mass models, finite element models and plastic hinge models. Of these three techniques, the plastic hinge theory offers a more accurate model compared to the spring mass formulation and is much simpler than the finite element models. Therefore, it is desired to model the structure using plastic hinges and to use a computational program to predict the behavior of structures. In this paper, the behavior of some simple structures, ranging from an elementary cantilever beam to a torque box are predicted. It is also shown that the plastic hinge theory is a reliable method by comparing the results obtained from a plastic hinge model of an aviation seat structure with that obtained from a finite element model.


2010 ◽  
Vol 24-25 ◽  
pp. 25-41 ◽  
Author(s):  
Keith Worden ◽  
W.E. Becker ◽  
Manuela Battipede ◽  
Cecilia Surace

This paper concerns the analysis of how uncertainty propagates through large computational models like finite element models. If a model is expensive to run, a Monte Carlo approach based on sampling over the possible model inputs will not be feasible, because the large number of model runs will be prohibitively expensive. Fortunately, an alternative to Monte Carlo is available in the form of the established Bayesian algorithm discussed here; this algorithm can provide information about uncertainty with many less model runs than Monte Carlo requires. The algorithm also provides information regarding sensitivity to the inputs i.e. the extent to which input uncertainties are responsible for output uncertainty. After describing the basic principles of the Bayesian approach, it is illustrated via two case studies: the first concerns a finite element model of a human heart valve and the second, an airship model incorporating fluid structure interaction.


Author(s):  
Ioannis T. Georgiou

In this work, the nonlinear coupled dynamics of a sandwich structure with hexagonal honeycomb core are characterized in terms of Proper Orthogonal Decomposition modes. A high fidelity nonlinear finite element model is derived to describe geometric nonlinearity and displacement and rotation fields that govern the coupled dynamics. Contrary to equivalent continuum models used to predict vibration properties of lattice and sandwich structures, a high fidelity finite element model allows for a quite detailed description of the distributed complicated geometric nonlinearity of the core. It was found that the free dynamics excited by a blast load and the forced dynamics excited by a harmonic force posses POD modes which are localized in space and time. The processing of the simulated dynamics by the Time Discrete Proper Transform forms a means to study the nonlinear coupled dynamics of sandwich structures in the context of nonlinear normal modes of vibration and reduced order models.


2021 ◽  
Author(s):  
Zwelihle Ndlovu ◽  
Dawood Desai ◽  
Thanyani Pandelani ◽  
Harry Ngwangwa ◽  
Fulufhelo Nemavhola

This study assesses the modelling capabilities of four constitutive hyperplastic material models to fit the experimental data of the porcine sclera soft tissue. It further estimates the material parameters and discusses their applicability to a finite element model by examining the statistical dispersion measured through the standard deviation. Fifteen sclera tissues were harvested from porcine’ slaughtered at an abattoir and were subjected to equi-biaxial testing. The results show that all the four material models yielded very good correlations at correlations above 96 %. The polynomial (anisotropic) model gave the best correlation of 98 %. However, the estimated material parameters varied widely from one test to another such that there would be needed to normalise the test data to avoid long optimisation processes after applying the average material parameters to finite element models. However, for application of the estimated material parameters to finite element models, there would be needed to consider normalising the test data to reduce the search region for the optimisation algorithms. Although the polynomial (anisotropic) model yielded the best correlation, it was found that the Choi-Vito had the least variation in the estimated material parameters thereby making it an easier option for application of its material parameters to a finite element model and also requiring minimum effort in the optimisation procedure. For the porcine sclera tissue, it was found that the anisotropy more influenced by the fiber-related properties than the background material matrix related properties.


Author(s):  
Lý Hùng Anh ◽  
Nguyễn Phụ Thượng Lưu ◽  
Nguyễn Thiên Phú ◽  
Trần Đình Nhật

The experimental method used in a frontal crash of cars costs much time and expense. Therefore, numerical simulation in crashworthiness is widely applied in the world. The completed car models contain a lot of parts which provided complicated structure, especially the rear of car models do not contribute to behavior of frontal crash which usually evaluates injuries of pedestrian or motorcyclist. In order to save time and resources, a simplification of the car models for research simulations is essential with the goal of reducing approximately 50% of car model elements and nodes. This study aims to construct the finite element models of front structures of vehicle based on the original finite element models. Those new car models must be maintained important values such as mass and center of gravity position. By using condition boundaries, inertia moment is kept unchanged on new model. The original car models, which are provided by the National Crash Analysis Center (NCAC), validated by using results from experimental crash tests. The modified (simplistic) vehicle FE models are validated by comparing simulation results with experimental data and simulation results of the original vehicle finite element models. LS-Dyna software provides convenient tools and very strong to modify finite element model. There are six car models reconstructed in this research, including 1 Pick-up, 2 SUV and 3 Sedan. Because car models were not the main object to evaluate in a crash, energy and behavior of frontal part have the most important role. As a result, six simplified car models gave reasonable outcomes and reduced significantly the number of nodes and elements. Therefore, the simulation time is also reduced a lot. Simplified car models can be applied to the upcoming frontal simulations.


2021 ◽  
Vol 309 ◽  
pp. 01214
Author(s):  
M.V.N Mohan ◽  
Ramesh Bhagat Atul ◽  
Vijay Kumar Dwivedi

Carbon/Carbon composites finds its applications in several high temperature applications in the field of Space, Aviation etc. Designing of components or sub systems with carbon/carbon composites is a challenging task. It requires prediction of elastic properties with a very high accuracy. The prediction can be normally done by analytical, numerical or experimental methods. At the design stage the designers resort to numerical predictions as the experimental methods are not feasible during design stage. Analytical methods are complex and difficult to implement. The designers use numerical methods for prediction of elastic properties using Finite Element Modeling (FEM). The spatial distribution of fibers in matrix has an effect on results of prediction of elastic constants. The generation of random spatial distribution of fibers in representative volume element (RVE) challenging. The present work is aimed at study of effect of spatial distribution of fiber in numerical prediction of elastic properties of unidirectional carbon/carbon composites. MATLAB algorithm is used to generate the spatial distribution of fibers in unidirectional carbon/carbon composites. The RVE elements with various random fiber distributions are modeled using numerical Finite element Model using ABAQUS with EasyPBC plugin. The predicted elastic properties have shown significant variation to uniformly distributed fibers.


Author(s):  
Jordan J. Cox ◽  
Jeffrey A. Talbert ◽  
Eric Mulkay

Abstract This paper presents a method for naturally decomposing finite element models into sub-models which can be solved in a parallel fashion. The unique contribution of this paper is that the decomposition strategy comes from the geometric features used to construct the solid model that the finite element model represents. Domain composition and domain decomposition methods are used to insure global compatibility. These techniques reduce the N2 behavior of traditional matrix solving techniques, where N is the number of degrees of freedom in the global set of matrix equations, to a sum of m matrices with n2 behavior, where n represents the number of degrees of freedom in the smaller sub-model matrix equations.


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