scholarly journals Some Useful Mechanical Property Correlations for Nuclear Reactor Pressure Vessel Steels

2018 ◽  
Author(s):  
Randy K. Nanstad ◽  
William L. Server ◽  
Mikhail A. Sokolov ◽  
G. Robert Odette ◽  
Nathan Almirall
Keyword(s):  
Mechanical Property ◽  
Nuclear Reactor ◽  
Pressure Vessels ◽  
Nuclear Industry ◽  
Rigorous Approach ◽  
Pressure Vessel Steels ◽  
Physically Based ◽  
Induced Changes ◽  
The Relationship ◽  
Reactor Pressure

The use of correlations is common in the research and development arena of the nuclear industry with the realization that some applications with direct implications to safety demand a more rigorous approach. Most correlations involve the relationship between two experimental properties, such as that between hardness and tensile strength. There are others that are much more complicated and are often designated models because they incorporate physically-based knowledge; examples of this are predictive correlations for irradiation-induced embrittlement of reactor pressure vessels (RPV). The objective of this paper is to collect and discuss many of the commonly used correlations for applications to nuclear RPVs. This paper identifies and discusses various correlations that relate easily measured properties to properties that are more difficult, more time consuming, or more expensive to measure. In the case of irradiated RPV materials, irradiation-induced changes in easily measured properties are related to the changes in those more difficult to measure. It is noted that recognition and understanding of the uncertainties associated with all correlations is highly important.

FAVOR Version 16.1: A Computer Code for Fracture Mechanics Analyses of Nuclear Reactor Pressure Vessels

2017 ◽  
Author(s):  
B. Richard Bass ◽  
Paul T. Williams ◽  
Terry L. Dickson ◽  
Hilda B. Klasky
Keyword(s):  
Fracture Mechanics ◽  
Nuclear Reactor ◽  
Computer Code ◽  
The United States ◽  
Pressure Vessels ◽  
Nuclear Industry ◽  
Current Status ◽  
Pressurized Water ◽  
Oak Ridge ◽  
Reactor Pressure

This paper describes the current status of the Fracture Analysis of Vessels, Oak Ridge (FAVOR) computer code which has been under development at Oak Ridge National Laboratory (ORNL), with funding by the United States Nuclear Regulatory Commission (NRC), for over twenty-five years. Including this most recent release, v16.1, FAVOR has been applied by analysts from the nuclear industry and regulators at the NRC to perform deterministic and probabilistic fracture mechanics analyses to review / assess / update regulations designed to insure that the structural integrity of aging, and increasingly embrittled, nuclear reactor pressure vessels (RPVs) is maintained throughout the vessel’s operational service life. Early releases of FAVOR were developed primarily to address the pressurized thermal shock (PTS) issue; therefore, they were limited to applications involving pressurized water reactors (PWRs) subjected to cool-down transients with thermal and pressure loading applied to the inner surface of the RPV wall. These early versions of FAVOR were applied in the PTS Re-evaluation Project to successfully establish a technical foundation that served to better inform the basis of the then-existent PTS regulations to the original PTS Rule (Title 10 of the Code of Federal Regulations, Chapter I, Part 50, Section 50.61, 10CFR 50.61). A later version of FAVOR resulting from this project (version 06.1 - released in 2006) played a major role in the development of the Alternative PTS Rule (10 CFR 50.61.a). This paper describes recent ORNL developments of the FAVOR code; a brief history of verification studies of the code is also included. The 12.1 version (released in 2012) of FAVOR represented a significant generalization over previous releases insofar as it included the ability to encompass a broader range of transients (heat-up and cool-down) and vessel geometries, addressing both PWR and boiling water reactor (BWR) RPVs. The most recent public release of FAVOR, v16.1, includes improvements in the consistency and accuracy of the calculation of fracture mechanics stress-intensity factors for internal surface-breaking flaws; special attention was given to the analysis of shallow flaws. Those improvements were realized in part through implementation of the ASME Section XI, Appendix A, A-3000 curve fits into FAVOR; an overview of the implementation of those ASME curve fits is provided herein. Recent results from an extensive verification benchmarking project are presented that focus on comparisons of solutions from FAVOR versions 16.1 and 12.1 referenced to baseline solutions generated with the commercial ABAQUS code. The verifications studies presented herein indicate that solutions from FAVOR v16.1 exhibit an improvement in predictive accuracy relative to FAVOR v12.1, particularly for shallow flaws.

Assessment of the Continued Need for Independent Requirements on Transition Temperature and Upper Shelf Charpy Impact Toughness Metrics in Regulations Pertaining to Nuclear Reactor Pressure Vessels

2020 ◽  
Author(s):  
Mark Kirk ◽  
Masato Yamamoto ◽  
Marjorie Erickson
Keyword(s):  
Transition Temperature ◽  
Nuclear Power ◽  
Nuclear Reactor ◽  
Charpy Impact ◽  
Pressure Vessels ◽  
Ferritic Steels ◽  
Theoretical Knowledge ◽  
Charpy Impact Toughness ◽  
The Relationship ◽  
Reactor Pressure

Abstract The toughness requirements for the ferritic steels used to construct the primary pressure boundary of a nuclear power plant include both transition temperature metrics as well as upper-shelf metrics. These separate specifications for transition and upper shelf toughness find their origins in decisions made during the 1970s and 1980s, a time when there was much less empirical and theoretical knowledge concerning the relationship between these quantities. Currently, significant evidence exists to demonstrate a systematic relationship between transition and upper shelf toughness metrics for RPV-grade steels and weldments (e.g., the equations in draft Code Case N-830-1, empirical correlation between Charpy transition temperature and upper shelf metrics, etc.). This paper explores these relationships and demonstrates that, in many cases, the joint specification of transition temperature and upper shelf toughness values is redundant and, therefore, unnecessary.

Comparative analysis and verification of engineering methods of shallow cracks effect for fracture toughness prediction for reactor pressure vessels

2020 ◽  
pp. 140-165
Author(s):  
V. I. Kostylev ◽  
B. Z. Margolin
Keyword(s):  
Experimental Data ◽  
Fracture Toughness ◽  
Comparative Analysis ◽  
Nuclear Reactor ◽  
Probabilistic Approach ◽  
Pressure Vessels ◽  
Local Methods ◽  
European Method ◽  
Shallow Crack ◽  
Reactor Pressure

The main features of shallow cracks fracture are considered, and a brief analysis of methods allowing to predict the temperature dependence of the fracture toughness KJC (T) for specimens with shallow cracks is given. These methods include DA-method, (JQ)-method, (J-T)-method, “local methods” with its multiparameter probabilistic approach, GP method uses power approach, and also two engineering methods – RMSC (Russian Method for Shallow Crack) and EMSC (European Method for Shallow Crack). On the basis of 13 sets of experimental data for national and foreign steels, a detailed verification and comparative analysis of these two engineering methods were carried out on the materials of the VVER and PWR nuclear reactor vessels considering the effect of shallow cracks.

Experimental Program to Monitor the Irradiation Induced Embrittlement of the French Reactor Pressure Vessel Steels

2004 ◽  
Author(s):  
Guillaume Chas ◽  
Nathalie Rupa ◽  
Josseline Bourgoin ◽  
Astrid Hotellier ◽  
Se´bastien Saillet
Keyword(s):  
Mechanical Properties ◽  
Pressure Vessel ◽  
Mechanical Tests ◽  
Nuclear Industry ◽  
Experimental Program ◽  
Surveillance Program ◽  
Base Metals ◽  
Vessel Steel ◽  
Pressure Vessel Steels ◽  
Reactor Pressure

By monitoring the irradiation-induced embrittlement of materials, the Pressure Vessel Surveillance Program (PVSP) contributes to the RPV integrity and lifetime assessments. This program is implemented on each PWR Unit in France; it is mainly based on Charpy tests, which are widely used in the nuclear industry to characterize the mechanical properties of the materials. Moreover, toughness tests are also carried out to check the conservatism of the PVSP methodology. This paper first describes the procedure followed for the Pressure Vessel Surveillance Program. It presents the irradiation capsules: the samples materials (low alloy Mn, Ni, Mo vessel steel including base metals, heat affected zones, welds and a reference material) and the mechanical tests performed. Then it draws up a synthesis of the analysis of about 180 capsules removed from the reactors at fluence levels up to 7.1019 n/cm2 (E > 1 MeV). This database gathers the results of more than 10,000 Charpy tests and 250 toughness tests. The experimental results confirm the conservatism of the Code-based methodology applied to the toughness assessment.

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