Linear and Nonlinear Analysis of Additively Manufactured Material With Different Porosity Induced by Varying Material Printing Speed Using Guided Acoustic Waves

2021 ◽  
Author(s):  
SeHyuk Park ◽  
Hamad Alnuaimi ◽  
Anna Hayes ◽  
Madison Sitkiewicz ◽  
Umar Amjad ◽  
...  

Abstract Guided acoustic wave based techniques have been found to be very effective for damage detection, and both quantitative and qualitative characterization of materials. In this research, guided acoustic wave techniques are used for porosity evaluation of additively manufactured materials. A metal 3D printer, Concept Laser Mlab 200 R Cusing™, is used to manufacture 316L additively manufactured (AM) stainless steel specimens. Two levels of porosity are investigated in this study, which was controlled by a suitable combination of scan speed and laser power. The sample with lower level of porosity is obtained with a low scanning speed. Lead Zirconate Titanate (PZT) transducers are used to generate guided acoustic waves. The signal is excited and propagated through the specimens in a single sided transmission mode setup. Signal processing of the recorded signals for damage analysis involves both linear and nonlinear analyses. Linear ultrasonic parameters such as the time-of-flight and magnitude of the propagating waves are recorded. The nonlinear ultrasonic parameter, the Sideband Peak Count Index (SPC-I) is obtained by a newly developed nonlinear analysis technique. Results obtained for both specimens are analyzed and compared using both linear and nonlinear ultrasonic techniques. Finally, the effectiveness of SPC-I technique in monitoring porosity levels in AM specimens is discussed.

Author(s):  
Sehyuk Park ◽  
Hamad N. Alnuaimi ◽  
Anna Hayes ◽  
Madison Sitkiewicz ◽  
Umar Amjad ◽  
...  

Abstract Ultrasonic wave based techniques are widely used for damage detection, and for quantitative and qualitative characterization of materials. In this study, ultrasonic waves are used for probing the response of additively manufactured 316L stainless steel samples as their porosity changes. The additively manufactured stainless steel specimens were fabricated using a laser powder bed fusion (LPBF) metal 3D printer. Four different levels of porosity were obtained by suitably controlling the LPBF process parameters. For generating ultrasonic waves, lead zirconate titanate (PZT) transducers were used. The signals were generated and propagated through the specimens in a transmission mode setup. Both linear and nonlinear analyses were used during the signal processing of the recorded signals for damage characterization. Linear ultrasonic parameters such as the time-of-flight (related to wave velocity) and signal amplitude (related to wave attenuation) were recorded. The nonlinear ultrasonic parameter, Sideband Peak Count - Index (SPC-I), was obtained by a newly developed nonlinear analysis technique called the SPC-I technique. Results obtained for the specimens were analyzed and compared for both linear and nonlinear ultrasonic analyses. Finally, the effectiveness of the SPC-I technique in monitoring porosity levels in additively manufactured specimens is discussed.


Author(s):  
Guitao Zhang ◽  
Yong Shi

In this paper, we demonstrate Lead zirconate titanate (PZT) nanofibers as a transducer to generate and detect ultrasound acoustic waves. PZT nanofibers with average diameter of 102nm were fabricated by the electrospinning method. The as-fabricated nanofibers were collected and aligned across a 10 μm silicon trench with Au electrodes. After annealing, the device was tested with the pulse/delay method. Two resonant frequencies, 8 MHz and 13MHz, were detected respectively. By using the Hamilton’s principle for coupled electromechanical systems with properly assumed mode shape, the resonant frequency was caudated. Base on the current testing result, a broadband ultrasound transducer was envisioned.


2020 ◽  
Vol 10 (10) ◽  
pp. 3477
Author(s):  
Marialaura Serzanti ◽  
Marco Baù ◽  
Marco Demori ◽  
Serena Calamaio ◽  
Manuela Cominelli ◽  
...  

In this paper, the possibility to steer and confine live human cells by means of acoustic waves, such as flexural plate waves (FPWs), generated by piezoelectric actuators applied to non-piezoelectric substrates, has been explored. A device with two lead zirconate titanate (PZT) actuators with an interdigital transducer (IDT) screen-printed on an alumina (Al2O3) substrate has been fabricated and tested. The experimental results show that, by exciting the actuators at their resonant frequencies, FPW modes are generated in the substrate. By exploiting the device, arrangements of cells on lines at frequency-dependent distances have been obtained. To maintain the alignment after switching off the actuator, cells were entrapped in a fibrin clot that was cultured for several days, enabling the formation of cellular patterns.


2019 ◽  
Vol 31 (3) ◽  
pp. 364-376 ◽  
Author(s):  
Nan Zhao ◽  
Linsheng Huo ◽  
Gangbing Song

A real-time nonlinear ultrasonic method based on vibro-acoustic modulation is applied to monitor early bolt looseness quantitatively by using piezoceramic transducers. In addition to the ability to detect the early bolt looseness, a major contribution is that we replaced the shaker, which is commonly used in a vibro-acoustic modulation method, by a permanently installed and low-cost lead zirconate titanate patch. In vibro-acoustic modulation, when stimulating two input waves with distinctive frequencies, namely the high-frequency probing wave and the low-frequency pumping wave, the high-frequency probing wave will be modulated by the low-frequency pumping wave to generate sidebands in terms of bolt looseness. Thus, the influence of low-frequency voltage amplitudes on the modulation results, which is ambiguous in previous research, is also analyzed in this article. The results of experiment demonstrated that the lead zirconate titanate–enabled vibro-acoustic modulation method is reliable and easy to implement to identify the bolt looseness continuously and quantitatively. In addition, low-frequency amplitudes of actuating voltage should be selected in a reasonable range. Finally, we compared the vibro-acoustic modulation method with the time-reversal method based on the linear ultrasonic theory, and the result illustrates that vibro-acoustic modulation method has better performance in monitoring the early bolt looseness.


1983 ◽  
Vol 29 (3) ◽  
pp. 409-413 ◽  
Author(s):  
M. Y. Yu ◽  
P. K. Shukla

It is shown that a modified electron-acoustic wave exists in a plasma with distinct hot and cold electron components. The frequency of this wave depends strongly on the cold electron number density. Solitons associated with the modified electron-acoustic waves are also discussed.


2019 ◽  
Vol 24 (4) ◽  
pp. 632-637 ◽  
Author(s):  
Imran Shah ◽  
Emad Uddin ◽  
Aamir Mubashar ◽  
Muhammad Yamin Younis ◽  
Hudair Samad ◽  
...  

A three-dimensional numerical simulation of the interaction of a surface acoustic wave (SAW) with a droplet of water is carried out. The mixing produced inside the droplet due to the incident with the SAW and the droplet is investigated by undertaking a parametric study, with parameters such as frequency, drop size, and the lateral position of the droplet on the surface of the substrate. The linear relationship between the input voltage and the mixing velocity inside the droplet is obtained with variation of the input voltage of the inter-digital transducer (IDT) of the SAW device within a 10--40 V range. With the variation in frequency, the maximum mixing velocity is observed at 20 MHz and it appears to be independent of the size of the droplet. Varying the substrate material with lead zirconate titanate and lithium niobate produces better mixing. Lithium niobate is preferred due to its availability and cost-effectiveness. A drop of 600 um diameter produces better mixing. The different velocities inside the drop and the SAW device are obtained by changing the droplet position in the lateral direction (asymmetrical position) from the centre of the substrate. Cut planes parallel and perpendicular to the SAW at the core of a half-spherical droplet are observed to visualise the mixing effects inside the droplet during the interaction. To achieve the best mixing criteria, the droplet is moved in a lateral direction. An efficient parametric design for the mixing phenomena in micro-fluidic devices is presented for point-of-care devices.


Sign in / Sign up

Export Citation Format

Share Document