Investigation of Low Velocity Impact Damage in Aluminum Alloys

Author(s):  
Benjamin Cooper ◽  
Andrei Zagrai

In structural health monitoring (SHM), impact detection and characterization techniques often focus on identifying parameters of impact such as the location and velocity of an impacting object. A distributed network of sensors is used to passively detect the mechanical wave created by the impact. Various techniques are used to analyze the signals based on time of arrival, amplitude and phase. A simpler architecture could be used to determine whether an impacting event was benign or caused damage and requires further evaluation. This research focuses on detecting attributes of impact-generated elastic wave signals that are indicative of local damage at the impact site. Waveforms deviate insignificantly for undamaged materials, however, when a material is stressed to plastic deformation or damaged the waveform of propagation through the material is noticeably affected. This change in wave speed may be detectable by SHM sensors, and can be used as an indicator of damage. Low velocity impact experiments were conducted on thin aluminum plates instrumented with piezoelectric and magneto-elastic sensors at various locations. The sensors acquired the initial passage of the impact wave signal before reflections off the boundaries became a significant element. By inspecting the signal for deviations induced by damage (such as plastic deformation), a routine for evaluating damage can be inferred. Further work may correlate features of the signal with damage severity providing an extra level of information in determining the next step in evaluating the damage. Using this approach, it may be possible to evaluate impact damage using limited numbers of passive sensors.

2016 ◽  
Vol 827 ◽  
pp. 145-148 ◽  
Author(s):  
Sneha Samal ◽  
David Reichmann ◽  
Iva Petrikova ◽  
Bohdana Marvalova

Low velocity impact strength of the fabric reinforced geocomposite has investigated in this article. Various fabrics such as carbon and E-glass were considered for reinforcement in geopolymer matrix. The primary two parameters such as low velocity, impact damage modes are explained on the E-glass and carbon based fabric geocomposite. The onset mode of damage to failure mode is examined through C-scan analysis. The quality of the composite is observed using c-scan with acoustic vibration mode of sensor before and after impact test. Then the effect of fabric and matrix on the impact behaviour is discussed. Residual strength of the composite is measured to determine post impact behaviour. It has been observed that resistance properties of E-glass reinforced composite is better than carbon fabric reinforced composite.


2019 ◽  
Vol 103 (1) ◽  
pp. 003685041988107 ◽  
Author(s):  
Weibin Li ◽  
Chang Jiang ◽  
Xinlin Qing ◽  
Liangbing Liu ◽  
Mingxi Deng

Structural strength and integrity of composites can be considerably affected by the low-velocity impact damage due to the unique characteristics of composites, such as layering bonded by adhesive and the weakness to impact. For such damage, there is an urgent need to develop advanced nondestructive testing approaches. Despite the fact that the second harmonics could provide information sensitive to the structural health condition, the diminutive amplitude of the measured second-order harmonic guided wave still limits the applications of the second-harmonic generation–based nonlinear guided wave approach. Herein, laminated composites suffered from low-velocity impact are characterized by use of nonlinear guided waves. An enhancement in the signal-to-noise ratio for the measure of second harmonics is achieved by a phase-reversal method. Results obtained indicate a monotonic correlation between the impact-induced damage in composites and the relative acoustic nonlinear indicator of guided waves. The experimental finding in this study shows that the measure of second-order harmonic guided waves with a phase-reversal method can be a promising indicator to impact damage rendering in an improved and reliable manner.


2014 ◽  
Vol 566 ◽  
pp. 463-467
Author(s):  
Pu Xue ◽  
H.H. Chen ◽  
W. Guo

This paper studies the impact damage under low velocity impact for composite laminates based on a nonlinear progressive damage model. Damage evolution is described by the framework of the continuum damage mechanics. The real impact damage status of composite laminates has been used to analyze the residual compressive strength instead of assumptions on damage area after impact. The validity of the methodologies has been demonstrated by comparing the numerical results with the experimental data available in literature. The delamination area has an error of 11.3%. The errors of residual strength and compressive displacement are 8.9% and 15%, which indicate that the numerical results matched well with the experimental data.


2006 ◽  
Vol 306-308 ◽  
pp. 279-284
Author(s):  
Ki Weon Kang ◽  
Jung Kyu Kim ◽  
Heung Seob Kim

The goals of the paper are to identify the impact damage and strength reduction behavior of sandwich structure, composed of carbon/epoxy laminates skin and Nomex core with two kinds of thickness (10 and 20mm). For these, low velocity impact tests were conducted using the instrumented impact-testing machine and damages are inspected by SAM. And then, subsequent static tests are conducted under flexural loading to identify the strength reduction behavior of the impacted sandwich structures. The impact damages are mainly delamination in carbon/epoxy skin and their behavior is mostly independent of core thickness. Also, their energy absorbing behavior is identified through calculating the energy absorbed by impact damage. Finally, the strength reduction behavior is evaluated through Caprino’s model, which was proposed on the unidirectional laminates.


2021 ◽  
Author(s):  
Karmanya Ratra

Carbon fiber bicycle wheels were tested under low velocity impact to monitor the damage evolution of the impact event. A wheel model designed by KQS Inc. (industrial partner) with eight different configurations, including spoke tension, number of spokes, and location of impact on the rim were investigated. IR thermography combined with PCA was used to monitor the damage during impact. Results showed that wheels in line with spokes had 16% higher impact energy absorption compared to those impacted in between spokes on average (58.9 J vs 70.2 J). The 20 spoked wheels had a slightly higher (6%) impact energy absorption than the 24 spoked wheels. The added stiffness due to the extra spokes reduced the impact energy absorption of rim. Wheels with higher spoke tension also had slightly improved impact energy absorption (4%). The test protocol established in this study provides a good understanding of the wheel’s impact damage evolution.


2018 ◽  
Vol 18 (2) ◽  
pp. 454-465 ◽  
Author(s):  
Shaowei Lu ◽  
Kai Du ◽  
Xiaoqiang Wang ◽  
Caijiao Tian ◽  
Duo Chen ◽  
...  

A novel, omnidirectional, nanomaterial-based sensor technology which can provide wide area damage detection of composite structures was proposed in this work. The behaviors of the buckypaper sensors subjected to both tensile and low-velocity impact were investigated. The experimental results showed that the rectangle buckypaper sensor has a large range of sensing coefficients from 21.40 to 35.83 at different directions under tensile. However, the circular buckypaper sensor has a steady sensing coefficient of about 155.63. Thus, the circular buckypaper sensor as a kind of omnidirectional sensor was chosen to monitor the impact damage. The low-velocity impact damage of composite structures is characterized by the gauge factor of omnidirectional buckypaper sensors and the results of C-scanning. Omnidirectional buckypaper sensors’ electrical resistance increases with repeated impact loading; composite structure elastic deformation and damage evolution can be identified from resistance change. Experiment results show that structure monitoring based on the omnidirectional buckypaper sensor not only can detect small barely visible impact damage flaws and the damage evaluation of composite structures subjected to impact but also can determine the location of low-velocity impact damage through the analysis of results. Through comparison with C-scan, the results have preliminarily demonstrated that the omnidirectional carbon nanotubes’ buckypaper sensor can serve as an efficient tool for sensing the evolution of impact damage as well as serve structural health monitoring of composite structures.


2017 ◽  
Vol 2017 ◽  
pp. 1-16 ◽  
Author(s):  
Mubarak Ali ◽  
S. C. Joshi ◽  
Mohamed Thariq Hameed Sultan

Fibre reinforced polymer laminated composites are susceptible to impact damage during manufacture, normal operation, maintenance, and/or other stages of their life cycle. Initiation and growth of such damage lead to dramatic loss in the structural integrity and strength of laminates. This damage is generally difficult to detect and repair. This makes it important to find a preventive solution. There has been abundance of research dealing with the impact damage evolution of composite laminates and methods to mitigate and alleviate the damage initiation and growth. This article presents a comprehensive review of different strategies dealing with development of new composite materials investigated by several research groups that can be used to mitigate the low velocity impact damage in laminated composites. Hybrid composites, composites with tough thermoplastic resins, modified matrices, surface modification of fibres, translaminar reinforcements, and interlaminar modifications such as interleaving, short fibre reinforcement, and particle based interlayer are discussed in this article. A critical evaluation of various techniques capable of enhancing impact performance of laminated composites and future directions in this research field are presented in this article.


2017 ◽  
Vol 121 (1238) ◽  
pp. 515-532 ◽  
Author(s):  
N. Li ◽  
P.H. Chen ◽  
Q. Ye

ABSTRACTA method was developed to predict numerically the damage of composite laminates with multiple plies under low-velocity impact loading. The Puck criterion for 3D stress states was adopted to model the intralaminar damage including matrix cracking and fibre breakage, and to obtain the orientation of the fracture plane due to matrix failure. According to interlaminar delamination mechanism, a new delamination criterion was proposed. The influence of transverse and through-thickness normal stress, interlaminar shear stress and damage conditions of adjacent plies on delamination was considered. In order to predict the impact-induced damage of composite laminates with more plies quickly and efficiently, an approach, which can predict the specific damage of several plies in a single solid element, was proposed by interpolation on the strains of element integration points. Moreover, the proposed model can predict specific failure modes. A good agreement between the predicted delamination shapes and sizes and the experimental results shows correctness of the developed numerical method for predicting low-velocity impact damage on composite laminates.


Author(s):  
Oh-Yang Kwon ◽  
Jung-Kyu Jun ◽  
Yuris A. Dzenis

Curved composite laminates appeared to be more vulnerable than flat ones to rapid transverse loading. Damage induced by low-velocity impact on the cylindrically curved composite laminates has been experimentally investigated. Graphite/epoxy shells with the radius of curvatures of 150 mm showed quite different impact response and damage behavior from that of flat laminate. Under the same impact energy level, the maximum contact force varied with the radius of curvatures, which is directly related to the impact damage. Delamination was distributed rather evenly at each interface along the thickness direction of curved laminates on the contrary to the case of flat laminates, where delamination is typically concentrated at the interfaces away from the impact point. Due to the presence of curvature, the acoustic microscopy could not be directly applied to the layer-by-layer assessment of delamination damage. As an alternative, the penetrant-enhanced X-radiography (PEXR) was introduced and the results from PEXR were compared with those from destructive examination of the cross-section by scanning electron microscopy.


Author(s):  
Yingtao Liu ◽  
Masoud Yekani Fard ◽  
Aditi Chattopadhyay

Impact damage has been identified as a critical form of defect that constantly threatens the reliability of composite structures, such as those used in aircrafts and naval vessels. Low energy impacts can introduce barely visible damage and cause structural degradation. Therefore, efficient structural health monitoring methods, which can accurately detect, quantify, and localize impact damage in complex composite structures, are required. In this paper a novel damage detection methodology is demonstrated for monitoring and quantifying the impact damage propagation. Statistical feature matrices, composed of features extracted from the time and frequency domains, are developed. Kernel Principal Component Analysis (KPCA) is used to compress and classify the statistical feature matrices. Compared with traditional PCA algorithm, KPCA method shows better feature clustering and damage quantification capabilities. A new damage index, formulated using Mahalanobis distance, is defined to quantify impact damage. The developed methodology has been validated using low velocity impact experiments with a sandwich composite wing.


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