Asperity Contact Evolution: Capillarity and Electromigration Effects

Author(s):  
Ji-Hee Kim ◽  
Pil-Ryung Cha ◽  
David J. Srolovitz

When two surfaces are brought together, contact occurs initially between asperities on the surface. If the mechanical loads are small, complete contact is never achieved and the behavior is dominated by asperity contact. The contact area and asperity morphology may evolve in time as a result of mechanical and capillarity (surface tension) effects, mediated by plastic deformation and/or diffusion. If a current passes through the contact, as in the case of micro-electro-mechanical switches, the evolution may be controlled by electromigration. This effect may be especially important if the voltage drop across the contact is fixed and the fractional contact area is small, such that the current is concentrated in a small number of contacts (see Fig. 1). Electromigration occurs as a result of the voltage driven electrons scattering off and imparting momentum to the atoms in the solid (see Fig. 2). Typically, the electromigration atom flux is opposite the direction of the electrical current (i.e., in the same direction as the electron flux). At small homologous temperatures (i.e., the temperature normalized by the melting temperature) and in small structures (such as asperities), atomic transport will be dominated by surface, rather than bulk, diffusion. In this presentation, we consider the evolution of an idealized asperity under the action of both capillarity and electromigration.

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
S. Saha ◽  
Y. Xu ◽  
R. L. Jackson

This work presents a finite element (FE) study of a perfectly elastic axisymmetric sinusoidal-shaped asperity in contact with a rigid flat for different amplitude to wavelength ratios and a wide range of material properties. This includes characterizing the pressure required to cause complete contact between the surfaces. Complete contact is defined as when there is no gap remaining between two contacting surfaces. The model is designed in such a way that its axisymmetric and interaction with the adjacent asperities are considered by the effect of geometry at the base of the asperity. The numerical results are compared to the model of curved point contact for the perfectly elastic case (known as Hertz contact) and Westergaard's solution. Once properly normalized, the nondimensional contact area does not vary with nondimensional load. The critical pressure required to cause complete contact is found. The results are also curve fitted to provide an expression for the contact area as a function of load over a wide range of cases for use in practical applications, such as to predict contact resistance. This could be a stepping stone to more complex models.


2021 ◽  
Vol 877 (1) ◽  
pp. 012047
Author(s):  
Hind M. Ewadh ◽  
Mustafa J. Al Imari ◽  
Sabrean F. Jawad ◽  
Hayfaa A. Mubarak

Abstract A modest quantity of fluoride can increase the mineralization of teeth and reduce their cavities. But the presomerence of fluoride in excess in water can lead to severe disease infertility. In the past few decades, scientists have thus been preoccupied with developing ways to reduce sewage fluoride concentrations and reduce their effects on human health. The present study is aimed at using the technology of electrocoagulation to remove fluoride from polluted water. Tests have been done to examine the elimination of fluoride with a rectangular electrocoagulation cell and examine the impact of the experimental aspects on fluoride extraction, specifically electrical current, electrode spacing, and pH. The authors found that 93% of the fluoride has been extracted using 5mm spaced electrodes with a current density of 2 mA/cm2 and a level of pH of 7 from the polluted water after 20 min of processing. Experimental factors considerably impact the efficacy of fluoride removal. In the acidic environment, greater effectiveness of fluoride removal is being attained. The elimination effectiveness depends directly on the electric current, whereas the distance between poles is adversely linked to fluoride elimination.


2012 ◽  
Vol 134 (1) ◽  
Author(s):  
A. Megalingam ◽  
M. M. Mayuram

The study of the contact stresses generated when two surfaces are in contact plays a significant role in understanding the tribology of contact pairs. Most of the present contact models are based on the statistical treatment of the single asperity contact model. For a clear understanding about the elastic-plastic behavior of two rough surfaces in contact, comparative study involving the deterministic contact model, simplified multi-asperity contact model, and modified statistical model are undertaken. In deterministic contact model analysis, a three dimensional deformable rough surface pressed against a rigid flat surface is carried out using the finite element method in steps. A simplified multi-asperity contact model is developed using actual summit radii deduced from the rough surface, applying single asperity contact model results. The resultant contact parameters like contact load, contact area, and contact pressure are compared. The asperity interaction noticed in the deterministic contact model analysis leads to wide disparity in the results. Observing the elastic-plastic transition of the summits and the sharing of contact load and contact area among the summits, modifications are employed in single asperity statistical contact model approaches in the form of a correction factor arising from asperity interaction to reduce the variations. Consequently, the modified statistical contact model and simplified multi-asperity contact model based on actual summit radius results show improved agreement with the deterministic contact model results.


2002 ◽  
Vol 12 (9) ◽  
pp. 319-320
Author(s):  
T. Nitta ◽  
H. Haga ◽  
K. Kawabata

We measured the static friction force of agar gel-on-glass plate in water. The static friction force is independent of the apparent contact area between the agar gel and the glass plate. It increases with waiting time, that is, contact duration prior to motion. The static friction force is represented well by a power law of waiting time. The waiting time dependence is different from those of solid-on-solid systems. These results are discussed, based on asperity contact model.


Author(s):  
A Megalingam ◽  
KS Hanumanth Ramji

Understanding the deformation behavior of rough surface contacts is essential to minimise the tribological consequences of contacts. Mostly, statistical, deterministic and fractal approaches are adopted to explore the contact of rough surfaces. In statistical approach, a single asperity contact model is developed and extended to the whole surface. In the present work, a deformable spherical asperity contact with a rigid flat is modeled and analysed by accounting the combined effect of Young’s modulus, Poisson’s ratio, yield strength and isotropic strain hardening rate using finite element method. The results reveal that the elastic, elastoplastic and plastic contact states are highly influenced by E/Y ratio and strain hardening rate followed by Poisson’s ratio. The dimensionless contact radius is an inadequate parameter to explore the combined effect of material properties. For all E/Y ratio and Poisson’s ratio, as the strain hardening rate increases, the dimensionless contact area decreases for the same dimensionless contact load at elastoplastic and fully plastic contact states. As the strain hardening rate increases, the fully plastic contact state is reached at low dimensionless interference compared to elastic perfectly plastic materials for all E/Y ratio and Poisson’s ratio. For a common elastic-plastic material, empirical relations are developed to calculate the contact load and contact area appropriately with E/Y ratio, Poisson’s ratio and interference ratio as input variables. It can be utilised to study the interaction of rough surface contacts for most of the practical materials.


2011 ◽  
Vol 2 ◽  
pp. 727-733 ◽  
Author(s):  
Tchavdar N Todorov ◽  
Daniel Dundas ◽  
Anthony T Paxton ◽  
Andrew P Horsfield

We give a physical interpretation of the recently demonstrated nonconservative nature of interatomic forces in current-carrying nanostructures. We start from the analytical expression for the curl of these forces, and evaluate it for a point defect in a current-carrying system. We obtain a general definition of the capacity of electrical current flow to exert a nonconservative force, and thus do net work around closed paths, by a formal noninvasive test procedure. Second, we show that the gain in atomic kinetic energy over time, generated by nonconservative current-induced forces, is equivalent to the uncompensated stimulated emission of directional phonons. This connection with electron–phonon interactions quantifies explicitly the intuitive notion that nonconservative forces work by angular momentum transfer.


2007 ◽  
Vol 23 (4) ◽  
pp. 341-352 ◽  
Author(s):  
J. L. Liou ◽  
J. F. Lin

ABSTRACTThe elastic-plastic microcontact model of a sphere in contact with a flat plate is developed in the present study to investigate the effect of surface roughness on the total contact area and contact load. From the study done by the finite element method, the dimensionless asperity contact area, average contact pressure, and contact load in the elastoplastic regime are assumed to be a power form as a function of dimensionless interference (δ/δec). The coefficients and exponents of the power form expressions can be determined by the boundary conditions set at the two ends of the elastoplastic deformation regime. The contact pressures evaluated by the present model are compared with those predicted by the Hertz theory, without considering the surface roughness and the reported model, including the roughness effect, but only manipulating in the elastic regime. The area of non-zero contact pressure is enlarged if the surface roughness is considered in the microcontact behavior. The maximum contact pressure is lowered by the presence of surface roughness if the contact load is fixed. Under a normal load, both the contact pressure and the contact area are elevated by raising the plasticity index for the surface of the same surface roughness.


2011 ◽  
Vol 2011 ◽  
pp. 1-11 ◽  
Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

Three-dimensional elastic-plastic contact of two nominally flat rough surfaces is considered. Equations governing the shoulder-shoulder contact of asperities are derived based on the asperity constitutive relations from a finite element model of the elastic-plastic interaction proposed by Kogut and Etsion (2002), in which asperity scale constitutive relations are derived using piecewise approximate functions. An analytical fusion technique is developed to combine the piecewise asperity level constitutive relations. Shoulder-shoulder asperity contact yields a slanted contact force consisting of two components, one in the normal direction and a half-plane tangential component. Statistical summation of the asperity level contact force components and asperity level contact area results in the total contact force and total contact area formulae between two rough surfaces. Approximate equations are developed in closed form for contact force components and contact area.


1997 ◽  
Vol 119 (3) ◽  
pp. 456-461 ◽  
Author(s):  
Qian (Jane) Wang ◽  
Fanghui Shi ◽  
Si C. Lee

Numerical analyses of finite journal bearings operating with large eccentricity ratios were conducted to better understand the mixed lubrication phenomena in conformal contacts. The average Reynolds equation derived by Patir and Cheng was utilized in the lubrication analysis. The influence function, calculated numerically using the finite element method, was employed to compute the bearing deformation. The effects of bearing surface roughness were incorporated in the present analysis for the calculations of the asperity contact pressure and the asperity contact area. The numerical solutions of the hydrodynamic and asperity contact pressures, lubricant film thickness, and asperity contact area were evaluated based on a simulated bearing-journal geometry. The calculations revealed that the asperity contact pressure may vary significantly along both the width and the circumferential directions. It was also shown that the asperity contacts and the lubricant film thickness were strongly dependent on the bearing width, asperity orientation, and operating conditions.


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