Effects of Surface Texturing on Lubrication Theory: Consideration of Electrodouble Layer (EDL)

Author(s):  
Wang-Long Li

The effects of surface texturing on the electrohydro-dynamic lubrication with thin double layers are considered for the sliding of one charged body past another in an electrolyte solution. The averaged Reynolds type equation as well as the related flow factors is then derived by the flow factor method. The couple effects of surface roughness and EDL appear on flow factors are discussed. The hydrodynamic pressure generated by the viscous force and electrokinetic force are discussed for an 1-D slider bearing.

2015 ◽  
Vol 813-814 ◽  
pp. 921-937
Author(s):  
P.S. Rao ◽  
Santosh Agarwal

This paper presents the theoretical study and analyzes the comparison of porous structures on the performance of a couple stress fluid based on rough slider bearing. The globular sphere model of Kozeny-Carman and Irmay’s capillary fissures model have been subjected to investigations. A more general form of surface roughness is mathematically modeled by a stochastic random variable with non-zero mean, variance and skewness. The stochastically averaged Reynolds type equation has been solved under suitable boundary conditions to obtain the pressure distribution in turn which gives the expression for the load carrying capacity, frictional force and coefficient of friction. The results are illustrated by graphical representations which show that the introduction of combined porous structure with couple stress fluid results in an enhanced load carrying capacity more in the case of Kozeny-Carman model as compared to Irmay’s model.


1976 ◽  
Vol 98 (1) ◽  
pp. 117-124 ◽  
Author(s):  
L. S. H. Chow ◽  
H. S. Cheng

The Christensen theory of stochastic models [7] for hydrodynamic lubrication of rough surfaces is extended to elastohydrodynamic lubrication between two rollers. The Grubin-type equation including asperity effects in the inlet region is derived. Solutions for the reduced pressure at the entrance as a function of the ratio of the average nominal film thickness to the r.m.s. surface roughness (in terms of standard deviation σ), have been obtained numerically. Results were obtained for purely transverse as well as purely longitudinal surface roughness for cases with or without slip. The reduced pressure is shown to decrease slightly by considering longitudinal surface roughness. The transverse surface roughness, on the other hand, has a slight beneficial effect on the average film thickess at the inlet. The same approach was used to study the effect of surface roughness on lubrication between rigid rollers and lubrication of an infinitely-wide slider bearing. Results of these two cases show that the effects of surface roughness are similar to those found in elastohydrodynamic contacts.


1969 ◽  
Vol 184 (1) ◽  
pp. 1013-1026 ◽  
Author(s):  
H. Christensen

This paper deals with hydrodynamic aspects of rough bearing surfaces. On the basis of stochastic theory two different forms of Reynolds-type equation corresponding to two different types of surface roughnesses are developed. It is shown that the mathematical form of these equations is similar but not identical to the form of the Reynolds equation governing the behaviour of smooth, deterministic bearing surfaces. To illustrate the functional effects of surface roughness the influence on the operating characteristics of a plane pad, no side leakage slider bearing is analysed. It is shown that surface roughness may considerably influence the operating characteristics of bearings and that the direction of the influence depends upon the type of roughness assumed. The effects are not, however, critically dependent upon the detailed form of the distribution function of the roughness heights.


Friction ◽  
2021 ◽  
Author(s):  
G. Boidi ◽  
P. G. Grützmacher ◽  
A. Kadiric ◽  
F. J. Profito ◽  
I. F. Machado ◽  
...  

AbstractTextured surfaces offer the potential to promote friction and wear reduction by increasing the hydrodynamic pressure, fluid uptake, or acting as oil or debris reservoirs. However, texturing techniques often require additional manufacturing steps and costs, thus frequently being not economically feasible for real engineering applications. This experimental study aims at applying a fast laser texturing technique on curved surfaces for obtaining superior tribological performances. A femtosecond pulsed laser (Ti:Sapphire) and direct laser interference patterning (with a solid-state Nd:YAG laser) were used for manufacturing dimple and groove patterns on curved steel surfaces (ball samples). Tribological tests were carried out under elasto-hydrodynamic lubricated contact conditions varying slide-roll ratio using a ball-on-disk configuration. Furthermore, a specific interferometry technique for rough surfaces was used to measure the film thickness of smooth and textured surfaces. Smooth steel samples were used to obtain data for the reference surface. The results showed that dimples promoted friction reduction (up to 20%) compared to the reference smooth specimens, whereas grooves generally caused less beneficial or detrimental effects. In addition, dimples promoted the formation of full film lubrication conditions at lower speeds. This study demonstrates how fast texturing techniques could potentially be used for improving the tribological performance of bearings as well as other mechanical components utilised in several engineering applications.


2009 ◽  
Vol 620 ◽  
pp. 241-262 ◽  
Author(s):  
G. YOSSIFON ◽  
I. FRANKEL ◽  
T. MILOH

We have studied the temporal evolution of electro-kinetic flows in the vicinity of polarizable dielectric solids following the application of a ‘weak’ transient electric field. To obtain a macro-scale description in the limit of narrow electric double layers (EDLs), we have derived a pair of effective transient boundary conditions directly connecting the electric potentials across the EDL. Within the framework of the above assumptions, these conditions apply to a general transient electro-kinetic problem involving dielectric solids of arbitrary geometry and relative permittivity. Furthermore, the newly derived scheme is applicable to general transient and spatially non-uniform external fields. We examine the details of the physical mechanisms involved in the relaxation of the induced-charging process of the EDL adjacent to polarizable dielectric solids. It is thus established that the time scale characterizing the electrostatic relaxation increases with the dielectric constant of the solid from the Debye time (for the diffusion across the EDL) through the ‘intermediate’ scale (proportional to the product of the respective Debye- and geometric-length scales). Thus, the present rigorous analysis substantiates earlier results largely obtained by heuristic use of equivalent RC-circuit models. Furthermore, for typical values of ionic diffusivity and kinematic viscosity of the electrolyte solution, the latter time scale is comparable to the time scale of viscous relaxation in problems concerning microfluidic applications or micro-particle dynamics. The analysis is illustrated for spherical micro-particles. Explicit results are thus presented for the temporal evolution of electro-osmosis around a dielectric sphere immersed in unbounded electrolyte solution under the action of a suddenly applied uniform field, combining both induced charge and ‘equilibrium’ (fixed charge) contributions to the zeta potential. It is demonstrated that, owing to the time delay of the induced-EDL charging, the ‘equilibrium’ contribution to fluid motion (which is linear in the electric field) initially dominates the (quadratic) ‘induced’ contribution.


Author(s):  
Chunxing Gu ◽  
Xianghui Meng ◽  
Shuwen Wang ◽  
Xiaohong Ding

In recent years, the efforts to better control friction and wear have focused on surface topography modification through surface texturing. To study the mutual influence of surface roughness and texture features, this paper developed one comprehensive mathematical model of mixed lubrication to study the tribological performance of the rough-textured conjunction. The typical ring-liner conjunction was chosen as the research object. In particular, the effects of skewness and kurtosis were considered based on the non-Gaussian distribution of asperity height. In this way, the influences of non-Gaussian distribution properties and surface texturing on the tribological performance were analyzed. The results show that the influences of skewness and kurtosis on the tribological performance are nontrivial and should not be neglected in the mixed lubrication. Compared to the Gaussian distribution, considering the non-Gaussian distribution can represent the physical rough surfaces more accurately. Surfaces with negative skewness were found to generally result in better tribological properties. Moreover, the tribological performance improved by surface texturing can also be improved or reduced by the effect of skewness and kurtosis. As a result, the optimization of surface texturing should take the effects of roughness parameters into account.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5203
Author(s):  
Jesús A. Sandoval-Robles ◽  
Ciro A. Rodríguez ◽  
Erika García-López

The interplay between a prosthetic and tissue represents an important factor for the fixation of orthopedic implants. Laser texturing tests and electropolishing were performed on two materials used in the fabrication of medical devices, i.e., CoCr and Ti6Al4V-ELI alloys. The material surface was textured with a diode-pumped solid state (DPSS) laser and its effect on the surface quality and material modification, under different combinations of laser power and marking speed, were investigated. Our results indicate that an increment of energy per unit length causes an incremental trend in surface roughness parameters. Additionally, phase transformation on the surface of both alloys was achieved. Chemical analysis by energy dispersive X-ray spectrometer (EDX) shows the formation of (Co(Cr,Mo)) phase and the M23C6 precipitate on the CoCr surface; while quantitative analysis of the X-ray diffractometer (XRD) results demonstrates the oxidation of the Ti alloy with the formation of Ti2O and Ti6O from the reduction of the α-Ti phase. The behaviors were both related with an increase of the energy per unit length. Control of the final surface roughness was achieved by an electropolishing post-treatment, minimizing the as-treated values. After polishing, a reduction of surface roughness parameters was obtained in a range between 3% and 44%, while no changes in chemical composition or present phases were observed.


Sign in / Sign up

Export Citation Format

Share Document