Theoretical and Experimental Investigation of Frictional and Thermal Behavior in Oscillatory Sliding Line Contact

2005 ◽  
Author(s):  
M. Mansouri ◽  
M. M. Khonsari ◽  
D. Y. Hua
Keyword(s):  
Thermal Behavior ◽  
Three Dimensional ◽  
Axial Direction ◽  
Contact Theory ◽  
Design Stage ◽  
Heat Equations ◽  
Line Contact ◽  
Test Rig ◽  
Curve Fit ◽  
Future Extension

A model is developed to predict the thermal behavior of two sliding bodies undergoing oscillatory relative motion. The thermal model is capable of predicting the temperature rise distribution within the pin-bushing pair and the housing. The bodies geometrically form a pin-bushing configuration and the Hertzian line contact theory is used to approximate the contact pressure and the width. A quasi- three dimensional temperature model is developed by averaging the temperature in the axial direction. The resulting dimensionless heat equations and proper boundary conditions are solved by the finite element method. A series of dimensionless equations for use at the design stage is presented. A test rig capable of inducing oscillatory motion under heavy loading condition is used for measuring friction and temperature. The measured coefficient of friction history, which is curve fit as a function of time, is used in the simulations. The description of the test rig, modeling aspects, and the future extension of the research comprise the contents of this paper.

Simulation of Plasto-Elastohydrodynamic Lubrication in Line Contacts of Infinite and Finite Length

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Tao He ◽  
Jiaxu Wang ◽  
Zhanjiang Wang ◽  
Dong Zhu
Keyword(s):  
Surface Roughness ◽  
Finite Length ◽  
3D Model ◽  
Three Dimensional ◽  
Elastohydrodynamic Lubrication ◽  
Axial Direction ◽  
Contact Length ◽  
Line Contact ◽  
Line Contacts ◽  
3D Surface Topography

Line contact is common in many machine components, such as various gears, roller and needle bearings, and cams and followers. Traditionally, line contact is modeled as a two-dimensional (2D) problem when the surfaces are assumed to be smooth or treated stochastically. In reality, however, surface roughness is usually three-dimensional (3D) in nature, so that a 3D model is needed when analyzing contact and lubrication deterministically. Moreover, contact length is often finite, and realistic geometry may possibly include a crowning in the axial direction and round corners or chamfers at two ends. In the present study, plasto-elastohydrodynamic lubrication (PEHL) simulations for line contacts of both infinite and finite length have been conducted, taking into account the effects of surface roughness and possible plastic deformation, with a 3D model that is needed when taking into account the realistic contact geometry and the 3D surface topography. With this newly developed PEHL model, numerical cases are analyzed in order to reveal the PEHL characteristics in different types of line contact.

scholarly journals Significance of Nonsimilar Numerical Simulations in Forced Convection from Stretching Cylinder Subjected to External Magnetized Flow of Sisko Fluid

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Jifeng Cui ◽  
Umer Farooq ◽  
Ahmed Jan ◽  
Murtada K. Elbashir ◽  
Waseem Asghar Khan ◽  
...  
Keyword(s):  
Circular Cylinder ◽  
Frictional Heating ◽  
Fluid Velocity ◽  
Axisymmetric Flow ◽  
Three Dimensional ◽  
Axial Direction ◽  
High Viscosity ◽  
Heat Equations ◽  
Dimensionless Numbers ◽  
Sisko Fluid

The practice of flowing effort is participating in various industries especially in nutrition productions all around the world. These fluids practices are utilized extensively in nutrition handling productions by making use of sticky liquids to produce valuable food manufactured goods in bulk. Nevertheless, such productions ought to guarantee that involved equipment such as pipelines are maintained clean as well as are cleared out for the efficient movement of fluids. The nonsimilar characteristics of involuntary convection from circular cylinder stretching in the axial direction subjected to an external flow of Sisko fluid characterized by the freely growing boundary layers (BL) are presented in this research. A circular cylinder is submerged in a stationary fluid. The axial stretching of the cylinder causes external fluid flow. The magnetic force of strength ″ B 0 ″ is enforced in the transverse direction. Because of the fluid's high viscosity, frictional heating due to viscous dissipation is quite significant. The flow is three dimensional but with no circumferential variations. The governing equations for axisymmetric flow that include the mass balance, x -momentum, and heat equation are modeled through conservation laws. The dimensionless system is developed by employing appropriate nonsimilar transformations. The numerical analyses are presented by adapting local nonsimilarity via finite-difference (FDM)-based MATLAB algorithm bvp4c. The characteristics of dimensionless numbers are determined by graphs that are plotted on momentum and heat equations. The nonsimilar simulations have been compared with the existing local similar solutions. Fluid velocity is increased as the material and curvature parameters are increased, resulting in improved heat transfer. The deviation in skin friction and local Nusselt number against the various dimensionless numbers is also analyzed.

scholarly journals The first observation of 4D tomography measurement of plasma structures and fluctuations

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Chanho Moon ◽  
Kotaro Yamasaki ◽  
Yoshihiko Nagashima ◽  
Shigeru Inagaki ◽  
Takeshi Ido ◽  
...  
Keyword(s):  
Steady State ◽  
Three Dimensional ◽  
Axial Direction ◽  
Axial Position ◽  
Entire Cross Section ◽  
Helicon Plasma ◽  
Emission Profile ◽  
Dimensional Measurement ◽  
Tomography System ◽  
Three Dimensional Measurement

AbstractA tomography system is installed as one of the diagnostics of new age to examine the three-dimensional characteristics of structure and dynamics including fluctuations of a linear magnetized helicon plasma. The system is composed of three sets of tomography components located at different axial positions. Each tomography component can measure the two-dimensional emission profile over the entire cross-section of plasma at different axial positions in a sufficient temporal scale to detect the fluctuations. The four-dimensional measurement including time and space successfully obtains the following three results that have never been found without three-dimensional measurement: (1) in the production phase, the plasma front propagates from the antenna toward the end plate with an ion acoustic velocity. (2) In the steady state, the plasma emission profile is inhomogeneous, and decreases along the axial direction in the presence of the azimuthal asymmetry. Furthermore, (3) in the steady state, the fluctuations should originate from a particular axial position located downward from the helicon antenna.

scholarly journals Experimental and Numerical Investigation about Small Clearance Journal Bearings under Static Load Conditions

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri
Keyword(s):  
Three Dimensional ◽  
Journal Bearings ◽  
Radial Clearance ◽  
Small Scale ◽  
Test Rig ◽  
Small Clearance ◽  
Dimensional Simulation ◽  
Dynamic Loading Conditions ◽  
Static And Dynamic Loading ◽  
Good Agreement

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.

The Infrared Characteristics of the Wall Temperature of Boiling Heat Transfer in Microchannel

2011 ◽  
Vol 383-390 ◽  
pp. 811-815
Author(s):  
Hu Gen Ma ◽  
Jian Mei Bai ◽  
Rong Jian Xie ◽  
Wen Jing Tu
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Wall Temperature ◽  
Boiling Heat Transfer ◽  
Transfer Test ◽  
Axial Direction ◽  
Transfer Model ◽  
Micro Channel ◽  
Vapor Quality ◽  
Test Rig

In this paper, the boiling heat transfer test rig was designed and built, while the characteristics of boiling Heat Transfer of refrigerants in micro-channel was researched. The wall temperature of micro-channel was measured by TH5104 Infrared thermography. The results showed that there were obvious variations for wall temperature of micro-channel along the axial direction when boiling heat transfer occurred in the micro-channel. The temperature distribution affected obviously by the heat flux, mass flow rate; vapor quality and heat transfer model.

Free Vibrations of Thick, Complete Conical Shells of Revolution From a Three-Dimensional Theory

2005 ◽  
Vol 72 (5) ◽  
pp. 797-800 ◽  
Author(s):  
Jae-Hoon Kang ◽  
Arthur W. Leissa
Keyword(s):  
Ritz Method ◽  
Three Dimensional ◽  
Axial Direction ◽  
Free Vibrations ◽  
Mode Shapes ◽  
Vibration Frequencies ◽  
Shells Of Revolution ◽  
Dimensional Theory ◽  
Conical Shells ◽  
Cylindrical Coordinate

A three-dimensional (3D) method of analysis is presented for determining the free vibration frequencies and mode shapes of thick, complete (not truncated) conical shells of revolution in which the bottom edges are normal to the midsurface of the shells based upon the circular cylindrical coordinate system using the Ritz method. Comparisons are made between the frequencies and the corresponding mode shapes of the conical shells from the authors' former analysis with bottom edges parallel to the axial direction and the present analysis with the edges normal to shell midsurfaces.

scholarly journals Improved Reliability of Bladed Disks due to Friction Dampers

1997 ◽  
Author(s):  
Walter Sextro ◽  
Karl Popp ◽  
Ivo Wolter
Keyword(s):  
Dry Friction ◽  
Three Dimensional ◽  
Line Contact ◽  
Two Dimensional ◽  
Centrifugal Forces ◽  
Friction Damper ◽  
Blade Vibration ◽  
Friction Dampers ◽  
Bladed Disk ◽  
Bladed Disk Assembly

Friction dampers are installed underneath the blade platforms to improve the reliability. Because of centrifugal forces the dampers are pressed onto the platforms. Due to dry friction and the relative motion between blades and dampers, energy is dissipated, which results in a reduction of blade vibration amplitudes. The geometry of the contact is in many cases like a Hertzian line contact. A three-dimensional motion of the blades results in a two-dimensional motion of one contact line of the friction dampers in the contact plane. An experiment with one friction damper between two blades is used to verify the two-dimensional contact model including microslip. By optimizing the friction dampers masses, the best damping effects are obtained. Finally, different methods are shown to calculate the envelope of a three-dimensional response of a detuned bladed disk assembly (V84.3-4th-stage turbine blade) with friction dampers.

scholarly journals Exact tensor closures for the three-dimensional Jeffery's equation

2011 ◽  
Vol 680 ◽  
pp. 321-335 ◽  
Author(s):  
STEPHEN MONTGOMERY-SMITH ◽  
WEI HE ◽  
DAVID A. JACK ◽  
DOUGLAS E. SMITH
Keyword(s):  
Fibre Orientation ◽  
Elliptic Integral ◽  
Moment Tensor ◽  
Three Dimensional ◽  
Exact Formula ◽  
Fourth Moment ◽  
Newtonian Flow ◽  
Curve Fit ◽  
Explicit Formulae ◽  
Jeffery’S Equation

This paper presents an exact formula for calculating the fourth-moment tensor from the second-moment tensor for the three-dimensional Jeffery's equation. Although this approach falls within the category of a moment tensor closure, it does not rely upon an approximation, either analytic or curve fit, of the fourth-moment tensor as do previous closures. This closure is orthotropic in the sense of Cintra & Tucker (J. Rheol., vol. 39, 1995, p. 1095), or equivalently, a natural closure in the sense of Verleye & Dupret (Developments in Non-Newtonian Flow, 1993, p. 139). The existence of these explicit formulae has been asserted previously, but as far as the authors know, the explicit forms have yet to be published. The formulae involve elliptic integrals, and are valid whenever fibre orientation was isotropic at some point in time. Finally, this paper presents the fast exact closure, a fast and in principle exact method for solving Jeffery's equation, which does not require approximate closures nor the elliptic integral computation.

Concurrent Engineering Design of Sheet Stamping by Using an Inverse FE Approach

1997 ◽  
Author(s):  
Shiyong Yang ◽  
Kikuo Nezu
Keyword(s):  
Finite Element ◽  
Concurrent Engineering ◽  
Process Simulation ◽  
Three Dimensional ◽  
Sheet Forming ◽  
Design Stage ◽  
Forming Process ◽  
Element Analysis ◽  
Preliminary Design Stage ◽  
Product And Process

Abstract An inverse finite element (FE) algorithm is proposed for sheet forming process simulation. With the inverse finite element analysis (FEA) program developed, a new method for concurrent engineering (CE) design for sheet metal forming product and process is proposed. After the product geometry is defined by using parametric patches, the input models for process simulation can be created without the necessity to define the initial blank and the geometry of tools, thus simplifying the design process and facilitating the designer to look into the formability and quality of the product being designed at preliminary design stage. With resort to a commercially available software, P3/PATRAN, arbitrarily three-dimensional product can be designed for manufacturability for sheet forming process by following the procedures given.

A Numerical Investigation of the Effect of Inlet Preswirl Ratio on Rotordynamic Characteristics of Labyrinth Seal

2017 ◽  
Author(s):  
Tomohiko Tsukuda ◽  
Toshio Hirano ◽  
Cori Watson ◽  
Neal R. Morgan ◽  
Brian K. Weaver ◽  
...  
Keyword(s):  
Flow Model ◽  
Three Dimensional ◽  
Axial Direction ◽  
Labyrinth Seal ◽  
Flow Fields ◽  
Bulk Flow ◽  
The Other ◽  
Circumferential Velocity ◽  
Stiffness Coefficients ◽  
Inlet Swirl

Full three-dimensional CFD simulations are carried out using ANSYS CFX to obtain the detailed flow field and to estimate the rotordynamic coefficients of a labyrinth seal for various inlet swirl ratios. Flow fields in the labyrinth seal with the eccentricity of the rotor are observed in detail and the detailed mechanisms that increase the destabilizing forces at high inlet swirl ratios are discussed based on the fluid governing equations associated with the flow fields. By evaluating the contributions from each term of the governing equation to cross coupled force, it is found that circumferential velocity and circumferential distribution of axial mass flow rate play key roles in generating cross coupled forces. In the case that circumferential velocity is high and decreases along the axial direction, all contributions from each term are positive cross coupled force. On the other hand, in the case that circumferential velocity is low and increases along the axial direction, one contribution is positive but the other is negative. Therefore, cross coupled force can be negative in the local chamber depending on the balance even if circumferential velocity is positive. CFD predictions of cross coupled stiffness coefficients and direct damping coefficients show better agreement with experimental results than a bulk flow model does by considering the force on the rotor in the inlet region. Cross coupled stiffness coefficients derived from the force on the rotor in the seal section agree well with those of the bulk flow model.

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