A Multi-Fidelity Model Approach for Simultaneous Scheduling of Machines and Vehicles in Flexible Manufacturing Systems

2018 ◽  
Vol 35 (01) ◽  
pp. 1850005 ◽  
Author(s):  
James T. Lin ◽  
Chun-Chih Chiu ◽  
Edward Huang ◽  
Hung-Ming Chen
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Production Systems ◽  
Computational Cost ◽  
Time Data ◽  
Simultaneous Scheduling ◽  
Fidelity Model ◽  
Model Approach

Driven by sensor technologies and Internet of Things, massive real-time data from highly interconnected devices are available, which enables the improvement of decision-making quality. Scheduling of such production systems can be challenging as it must incorporate the latest data and be able to re-plan quickly. In this research, a multi-fidelity model for simultaneous scheduling problem of machines and vehicles at flexible manufacturing system has been proposed. In order to improve the computational efficiency, we extend the framework, called multi-fidelity optimization with ordinal transformation and optimal sampling, with combining with the K-means method. The proposed framework enables the benefits of both fast and inexpensive low-fidelity models with accurate but more expensive high-fidelity models. Results show that this approach can significantly decrease computational cost compared with other algorithms in the literature.

Modelling and Design of Closed-Loop Manufacturing Systems

2013 ◽  
Vol 378 ◽  
pp. 367-374 ◽  
Author(s):  
Andrey A. Kutin ◽  
Mikhail Turkin
Keyword(s):  
Analytical Method ◽  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Closed Loop ◽  
Production Systems ◽  
Finite Buffers ◽  
Unreliable Machines

This paper introduces an analytical method for evaluating the performance of closed loop manufacturing systems with unreliable machines and finite buffers. The method involves transforming an arbitrary loop into one without thresholds and then evaluating the transformed loop using a new set of decomposition equations. It is more accurate than existing methods and is effective for a wider range of cases. The convergence reliability, and speed of the method are also discussed. In addition, observations are made on the behavior of closed loop production systems under various conditions. Finally, the method is used in a case study to design a flexible manufacturing system for production of aerospace parts.

A Comprehensive Approach of Advanced Error Troubleshooting in Intelligent Manufacturing Systems

2013 ◽  
Vol 404 ◽  
pp. 631-634 ◽  
Author(s):  
Lehel Csokmai ◽  
Ovidiu Moldovan ◽  
Ioan Constantin Tarca ◽  
Radu Tarca
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Production Systems ◽  
Error Recovery ◽  
Intelligent Manufacturing ◽  
Open Issue ◽  
New Type ◽  
Framework System

Production systems must be flexible and endowed with techniques and tools allowing an automatic recovery of errors. And so, the subject of error recovery in flexible manufacturing system is always an open issue. The objective of this work consists in proposing a new type of software framework for error troubleshooting in a flexible manufacturing system that is perceived as an Intelligent Space (iSpace). Our framework system is designed to solve the failures in the functioning of the FMS and to generate self-training from previous experience.

Composing Robot Production Systems: Japan as a Flexible Manufacturing System

1993 ◽  
Vol 25 (7) ◽  
pp. 923-944 ◽  
Author(s):  
J Patchell
Keyword(s):  
Case Studies ◽  
Flexible Manufacturing ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Production Systems ◽  
Division Of Labour ◽  
Social Division ◽  
Social Divisions ◽  
Specific Skill

In this paper, case-study evidence of the composition of four robot production systems is provided to reveal the linkages between local, regional, and national social divisions of labour. The relation-specific skill epitomizes the sophisticated procedures used to compose production systems, and the four case studies provide evidence of the communalities and varieties of these procedures. The geography of the interrelationships of the vertical divisions of labour of design-supplied suppliers and of the horizontal division of labour of design-approved suppliers is discussed. The cooperation and competition within this social division of labour allows Japan to function as a flexible manufacturing system.

Performance optimization of a flexible manufacturing system using simulation: the Taguchi method versus OptQuest

SIMULATION ◽  
2019 ◽  
Vol 95 (11) ◽  
pp. 1085-1096 ◽  
Author(s):  
Abdessalem Jerbi ◽  
Achraf Ammar ◽  
Mohamed Krid ◽  
Bashir Salah
Keyword(s):  
Taguchi Method ◽  
Performance Optimization ◽  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Flow Time ◽  
Mean Flow ◽  
Taguchi Optimization ◽  
Mean Flow Time

The Taguchi method is widely used in the field of manufacturing systems performance simulation and improvement. On the other hand, Arena/OptQuest is one of the most efficient contemporary simulation/optimization software tools. The objective of this paper is to evaluate and compare these two tools applied to a flexible manufacturing system performance optimization context, based on simulation. The principal purpose of this comparison is to determine their performances based on the quality of the obtained results and the gain in the simulation effort. The results of the comparison, applied to a flexible manufacturing system mean flow time optimization, show that the Arena/OptQuest optimization platform outperforms the Taguchi optimization method. Indeed, the Arena/OptQuest permits one, through the lowest experimental effort, to reliably minimize the mean flow time of the studied flexible manufacturing system more than the Taguchi method.

Mapping Structural Relationships Among the Critical Factors of FMS Flexibility

2019 ◽  
Vol 18 (03) ◽  
pp. 469-485
Author(s):  
Surinder Kumar ◽  
Tilak Raj ◽  
Rajesh Attri
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Critical Factors ◽  
Interpretive Structural Modeling ◽  
Excessive Competition ◽  
Structural Relationships ◽  
Manufacturing Organizations ◽  
Flexibility Options

The excessive competition in domestic as well as international market has forced the manufacturing organizations to adopt advance manufacturing systems such as flexible manufacturing system (FMS). Adoption of these systems has resulted into increased productivity and better quality products. In order to continue their presence in cut-throat competitive environment, the manufacturing organizations are exploring the flexibility options of FMS. In order to analyze the flexibility options of FMS, an endeavor has been performed to identify the critical factors (CFs) that are pertinent to the flexibility of FMS. These CFs have a reflective impact in designing of FMS. After ascertaining these CFs, interpretive structural modeling (ISM) and MICMAC approach have been used to establish the structural relationships among these CFs to develop a hierarchical model. The verdicts of this exploration may assist managers to analyze the flexibility options of FMS in their organizations.

Stochastic Design Exploration with Rework of Flexible Manufacturing System Under Copula-Coverage Approach

2018 ◽  
Vol 25 (02) ◽  
pp. 1850007 ◽  
Author(s):  
Mangey Ram ◽  
Nupur Goyal
Keyword(s):  
System Reliability ◽  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Reliability Measures ◽  
High Productivity ◽  
Reliability Characteristics ◽  
Production Environments

Manufacturing systems are increasingly becoming automated and complex in nature. Highly reliable and flexible manufacturing systems (FMSs) are the necessity of manufacturing industries to fulfill the increasing customized demands. Worldwide, FMSs are used in industries to attain high productivity in production environments with rapidly and continuously changing manufactured goods structures and demands. Reliability prediction plays a very significant role in system design in the manufacturing industry, and two crucial issues in the prediction of system reliability are failures of equipment and system configuration. This novel work presents a stochastic model to analyze the performance of an FMS through its reliability characteristics, in the concern of its equipment. To improve the reliability of FMS, determine the sensitivity of the reliability measures of FMS. FMS consists of many components such as machine tools like CNC, automatic handling and material storage, controller and robot for serving load. The designed system is studied by using the Markov process, supplementary variable technique, Laplace transformation, coverage factor and Gumbel–Hougaard family copula to obtain various reliability measures. For some realistic approach, particular cases and graphical illustrations are also obtained.

scholarly journals Simultaneous Scheduling Through Heuristic Algorithms

2018 ◽  
Vol 7 (2.32) ◽  
pp. 125
Author(s):  
M Nageswara Rao ◽  
K Lokesh ◽  
V Harish ◽  
Ch Sai Bharath ◽  
Y Venkatesh ◽  
...  
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Heuristic Algorithms ◽  
Information Gathering ◽  
Work Environments ◽  
Scheduling Problems ◽  
Game Plan ◽  
The Cost ◽  
Simultaneous Scheduling

Flexible Manufacturing System (FMS) is a compli-cated system because of work environments, recu-peration frameworks, mechanized putting away, and material dealing with gadgets like robots and AGVs. In this paper, an endeavor is made by con-sidering both the machine and vehicle planning angles in FMS for minimization of the make trav-erse. Game plan is ensnared with the arrangement of incomplete assets to assignments in finished time. It is like Information-gathering process. It is related with the cost, operations, time and several objectives of the industry. In this work, RAPID ACCESS (RA) heuristic algorithm is adopted to solve the scheduling problems in FMS. Eighty, two problems and their existing solutions with different approaches are examined. The RA heuristic algo-rithm provides better solutions with less computa-tional time.  

Digital Factory: Simulation Enhancing Production and Engineering Process

2018 ◽  
Author(s):  
Angella Thomas ◽  
David A. Guerra-Zubiaga ◽  
John Cohran
Keyword(s):  
System Integration ◽  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Engineering Process ◽  
Research Activity ◽  
Digital Twins ◽  
Enhancing Production

Manufacturing system integration is an important industrial and research activity to explore Next Generation Automated Systems (NGAS). Manufacturing systems has been incorporating flexible, reconfigurable, smart and intelligent features. Advances in technology and trends such Industry 4.0 will revolutionize the manufacturing industry tremendously. Important subjects in this direction are Digital Twins, Internet of Things, and Collaborative Robots among others, are integral to continue the progression to create smart and reliable manufacturing processes. This paper aims to implement a method applying these concepts in a Flexible Manufacturing System (FMS) by providing a broad view of NGAS.

Scheduling of Machines and Automated Guided Vehicles in FMS Using Gravitational Search Algorithm

2017 ◽  
Vol 867 ◽  
pp. 307-313 ◽  
Author(s):  
Medikondu Nageswararao ◽  
K. Narayanarao ◽  
G. Rangajanardhana
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Search Algorithm ◽  
Gravitational Search Algorithm ◽  
Automated Guided Vehicles ◽  
Gravitational Search ◽  
Simultaneous Scheduling

A new meta-heuristic gravitational search(GS) algorithm is proposed for simultaneous scheduling of machines, and two identical automated guided vehicles(AGVs) in a flexible manufacturing system(FMS). It minimize the makespan and completes the assigned jobs faster with possible savings of the resources. The adequacy of the algorithm is demonstrated by solving several problems and comparing with existing results.

Flexible Manufacturing System for Drawingless Manufacturing

2013 ◽  
Vol 581 ◽  
pp. 527-532
Author(s):  
Peter Košťál ◽  
Daynier Rolando Delgado Sobrino
Keyword(s):  
Flexible Manufacturing ◽  
Flexible Manufacturing Systems ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
3D Model ◽  
Fast Reaction ◽  
Technological Data ◽  
Geometrical Data ◽  
Production Conditions

Flexible Manufacturing Systems provide a fast reaction possibility to the changes in production conditions. As production conditions change, other changes in the final product like changes of the product variants, or other unpredictable events may be also expected. For achieving a quick responsibility of production, it is necessary to leave the traditional form of production process planning. Nowadays most of the products are designed by using the CAx software. The product design 3D model contains not only the geometrical data of product, but may contain a part of the process plan and technological data as well.

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