FABRICATION AND RESIDUAL STRESS CHARACTERIZATION OF SQUEEZE INFILTRATED Al18B4O33/Mg FUNCTIONALLY GRADED MATERIAL

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1485-1490
Author(s):  
WOOK JIN LEE ◽  
JUN SEONG YANG ◽  
YONG HA PARK ◽  
BONG GYU PARK ◽  
IK MIN PARK ◽  
...  
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Residual Stresses ◽  
Numerical Models ◽  
Functionally Graded ◽  
Mechanical Parameters ◽  
Squeeze Infiltration ◽  
Graded Material ◽  
Infiltration Technique

In this study, three types of functionally graded Al 18 B 4 O 33/ Mg composites which consisted of 2, 3 and 4 layers and where volume fractions of Al 18 B 4 O 33 were gradually changing from 0 to 35% were fabricated using squeeze infiltration technique. The mechanical parameters of each layer were measured for the analysis of residual stress. Elastic finite element numerical models were applied to the analysis of thermal residual stress. The analytic results showed that the residual stresses were significantly decreased in the macrointerface with increasing the number of layer.

Residual Stress Measurement in a Ceramic-Metallic Graded Material

2002 ◽  
Vol 124 (2) ◽  
pp. 185-191 ◽  
Author(s):  
Michael R. Hill ◽  
Wei-Yan Lin
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Error Analysis ◽  
Residual Stresses ◽  
Stress Measurement ◽  
Pure Titanium ◽  
Titanium Boride ◽  
Residual Stress Measurement ◽  
Graded Material ◽  
Strain Release

This paper presents experimental measurements of the through-thickness distribution of residual stress in a ceramic-metallic functionally graded material (FGM). It further presents an error analysis and optimization of the residual stress measurement technique. Measurements are made in a seven-layered plate with a base of commercially pure titanium and successive layers containing an increasing proportion of titanium-boride, reaching 85% titanium-boride in the final layer. The compliance method is employed to determine residual stress, where a slot is introduced using wire electric-discharge machining and strain release is measured as a function of increasing slot depth. Strain release measurements are used with a back-calculation scheme, based on finite element simulation, to provide residual stresses in the FGM. The analysis is complicated by the variation of material properties in the FGM, but tractable due to the flexibility of the finite element method. The Monte Carlo approach is used for error analysis and a method is described for optimization of the functional form assumed for the residual stresses. The magnitude and variation of the resulting residual stress distributions and several aspects of the error analyses are discussed.

scholarly journals Residual Stress Measurements in Mo/CuCrZr Tiles Using Neutron Diffraction

2008 ◽  
Vol 59 ◽  
pp. 299-303
Author(s):  
K. Mergia ◽  
Marco Grattarola ◽  
S. Messoloras ◽  
Carlo Gualco ◽  
Michael Hofmann
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Heat Sink ◽  
High Yield ◽  
Fusion Reactors ◽  
Plasma Facing Components ◽  
Induced Stresses ◽  
Compliant Layer

In plasma facing components (PFC) for nuclear fusion reactors tungsten or carbon based tiles need to be cooled through a heat sink. The joint between the PFC and the heat sink can be realized using a brazing process through the employment of compliant layer of either a low yield material, like copper, or a high yield material, like molybdenum. Experimental verification of the induced stresses during the brazing process is of vital importance. Strains and residual stresses have been measured in Mo/CuCrZr brazed tiles using neutron diffraction. The strains and stresses were measured in Mo tile along the weld direction and at different distances from it. The experimental results are compared with Finite Element Simulations.

Stress and Fatigue Life Modeling of Cannon Breech Closures Including Effects of Material Strength and Residual Stress

2000 ◽  
Vol 123 (1) ◽  
pp. 150-154
Author(s):  
John H. Underwood ◽  
Michael J. Glennon
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Fatigue Life ◽  
Yield Strength ◽  
Residual Stresses ◽  
Solid Mechanics ◽  
Element Model ◽  
Pressure Vessels ◽  
Material Strength ◽  
Element Analysis

Laboratory fatigue life results are summarized from several test series of high-strength steel cannon breech closure assemblies pressurized by rapid application of hydraulic oil. The tests were performed to determine safe fatigue lives of high-pressure components at the breech end of the cannon and breech assembly. Careful reanalysis of the fatigue life tests provides data for stress and fatigue life models for breech components, over the following ranges of key parameters: 380–745 MPa cyclic internal pressure; 100–160 mm bore diameter cannon pressure vessels; 1040–1170 MPa yield strength A723 steel; no residual stress, shot peen residual stress, overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid mechanics analysis. Shot peen and overload residual stresses are modeled by superposing typical or calculated residual stress distributions on the applied stresses. Overload residual stresses are obtained directly from the finite element model of the breech, with the breech overload applied to the model in the same way as with actual components. Modeling of the fatigue life of the components is based on the fatigue intensity factor concept of Underwood and Parker, a fracture mechanics description of life that accounts for residual stresses, material yield strength and initial defect size. The fatigue life model describes six test conditions in a stress versus life plot with an R2 correlation of 0.94, and shows significantly lower correlation when known variations in yield strength, stress concentration factor, or residual stress are not included in the model input, thus demonstrating the model sensitivity to these variables.

Finite Element Modeling for Prediction of Residual Stresses in Fiber Reinforced Metal Matrix Composites

1993 ◽  
Author(s):  
Partha Rangaswamy ◽  
N. Jayaraman
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Residual Stresses ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Matrix Material ◽  
Unit Cell ◽  
Experimental Results ◽  
Matrix Composites ◽  
Layer Removal

Abstract In metal matrix composites residual stresses developing during the cool-down process after consolidation due to mismatch in thermal expansion coefficients between the ceramic fibers and metal matrix have been predicted using finite element analysis. Conventionally, unit cell models consisting of a quarter fiber surrounded by the matrix material have been developed for analyzing this problem. Such models have successfully predicted the stresses at the fiber-matrix interface. However, experimental work to measure residual stresses have always been on surfaces far away from the interface region. In this paper, models based on the conventional unit cell (one quarter fiber), one fiber, two fibers have been analyzed. In addition, using the element birth/death options available in the FEM code, the surface layer removal process that is conventionally used in the residual stress measuring technique has been simulated in the model. Such layer removal technique allows us to determine the average surface residual stress after each layer is removed and a direct comparison with experimental results are therefore possible. The predictions are compared with experimental results of an eight-ply unidirectional composite with Ti-24Al-11 Nb as matrix material reinforced with SCS-6 fibers.

scholarly journals An Improved Analytical Solution for Process-Induced Residual Stresses and Deformations in Flat Composite Laminates Considering Thermo-Viscoelastic Effects

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2506 ◽  
Author(s):  
Chao Liu ◽  
Yaoyao Shi
Keyword(s):  
Differential Equation ◽  
Finite Element ◽  
Analytical Solution ◽  
Residual Stresses ◽  
Composite Laminates ◽  
Composite Structures ◽  
Numerical Models ◽  
Element Analysis ◽  
Current Time ◽  
Viscoelastic Effects

Dimensional control can be a major concern in the processing of composite structures. Compared to numerical models based on finite element methods, the analytical method can provide a faster prediction of process-induced residual stresses and deformations with a certain level of accuracy. It can explain the underlying mechanisms. In this paper, an improved analytical solution is proposed to consider thermo-viscoelastic effects on residual stresses and deformations of flat composite laminates during curing. First, an incremental differential equation is derived to describe the viscoelastic behavior of composite materials during curing. Afterward, the analytical solution is developed to solve the differential equation by assuming the solution at the current time, which is a linear combination of the corresponding Laplace equation solutions of all time. Moreover, the analytical solution is extended to investigate cure behavior of multilayer composite laminates during manufacturing. Good agreement between the analytical solution results and the experimental and finite element analysis (FEA) results validates the accuracy and effectiveness of the proposed method. Furthermore, the mechanism generating residual stresses and deformations for unsymmetrical composite laminates is investigated based on the proposed analytical solution.

Incremental Melting and Solidification Process/Mechanical Characterization of Functionally Graded Al-Si Alloys

2008 ◽  
Vol 587-588 ◽  
pp. 400-404
Author(s):  
P. Pinto ◽  
L. Mazare ◽  
Delfim Soares ◽  
F.S. Silva
Keyword(s):  
Mechanical Properties ◽  
Functionally Graded Materials ◽  
Phase Distribution ◽  
Solidification Process ◽  
Functionally Graded ◽  
Graded Materials ◽  
Graded Material ◽  
Gradual Variation ◽  
Melting And Solidification

The Incremental Melting and Solidification Process (IMSP) is a relatively new field for material processing for the production of functionally graded materials. In this process a controlled liquid bath is maintained at the top of the component where new materials are added changing the components composition. Thus, a functionally graded material is obtained with a varying composition along one direction of the component. This paper deals with the influence of one of the process parameters, namely displacement rates between heating coil and mould, in order to evaluate its influence on both metallurgical and mechanical properties of different Al-Si alloys. Hardness and phase distribution, along the main castings axis, were measured. To better assess and characterize the process, two different Al-Si alloys with and without variation of chemical composition along the specimen were analysed. Results demonstrate that a gradual variation of metallurgical and mechanical properties along the component is obtained. It is also shown that Al-Si functionally graded materials can be produced by the incremental melting and solidification process. Results show that the displacement rate is very important on metallurgical and mechanical properties of the obtained alloy.

scholarly journals Extended finite -element method for modeling the mechanical behavior of functionally graded material plates with multiple random inclusions

2017 ◽  
Vol 20 (K3) ◽  
pp. 119-125
Author(s):  
Bang Kim Tran ◽  
Huy The Tran ◽  
Tinh Quoc Bui ◽  
Thien Tich Truong
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Level Set Method ◽  
Level Set ◽  
Functionally Graded Material ◽  
Extended Finite Element Method ◽  
Functionally Graded ◽  
Extended Finite Element ◽  
Graded Material ◽  
Element Method

Functionally graded material is of great importance in many engineering problems. Here the effect of multiple random inclusions in functionally graded material (FGM) is investigated in this paper. Since the geometry of entire model becomes complicated when many inclusions with different sizes appearing in the body, a methodology to model those inclusions without meshing the internal boundaries is proposed. The numerical method couples the level set method to the extended finite-element method (X-FEM). In the X-FEM, the finite-element approximation is enriched by additional functions through the notion of partition of unity. The level set method is used for representing the location of random inclusions. Numerical examples are presented to demonstrate the accuracy and potential of this technique. The obtained results are compared with available refered results and COMSOL, the finite element method software.

scholarly journals An edge-based smoothed finite element for buckling analysis of functionally graded material variable-thickness plates

2021 ◽  
Author(s):  
Tran Trung Thanh ◽  
Tran Van Ke ◽  
Pham Quoc Hoa ◽  
Tran The Van ◽  
Nguyen Thoi Trung
Keyword(s):  
Finite Element ◽  
Variable Thickness ◽  
Buckling Analysis ◽  
Functionally Graded ◽  
Triangular Element ◽  
Stiffness Matrices ◽  
Strain Smoothing ◽  
Graded Material ◽  
Smoothed Finite Element Method ◽  
Edge Based

The paper aims to extend the ES-MITC3 element, which is an integration of the edge-based smoothed finite element method (ES-FEM) with the mixed interpolation of tensorial components technique for the three-node triangular element (MITC3 element), for the buckling analysis of the FGM variable-thickness plates subjected to mechanical loads. The proposed ES-MITC3 element is performed to eliminate the shear locking phenomenon and to enhance the accuracy of the existing MITC3 element. In the ES-MITC3 element, the stiffness matrices are obtained by using the strain smoothing technique over the smoothing domains formed by two adjacent MITC3 triangular elements sharing the same edge. The numerical results demonstrated that the proposed method is reliable and more accurate than some other published solutions in the literature. The influences of some geometric parameters, material properties on the stability of FGM variable-thickness plates are examined in detail.

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