scholarly journals A Systematic Optimization Design Method for Complex Mechatronic Products Design and Development

2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Jie Jiang ◽  
Guofu Ding ◽  
Jian Zhang ◽  
Yisheng Zou ◽  
Shengfeng Qin

Designing a complex mechatronic product involves multiple design variables, objectives, constraints, and evaluation criteria as well as their nonlinearly coupled relationships. The design space can be very big consisting of many functional design parameters, structural design parameters, and behavioral design (or running performances) parameters. Given a big design space and inexplicit relations among them, how to design a product optimally in an optimization design process is a challenging research problem. In this paper, we propose a systematic optimization design method based on design space reduction and surrogate modelling techniques. This method firstly identifies key design parameters from a very big design space to reduce the design space, secondly uses the identified key design parameters to establish a system surrogate model based on data-driven modelling principles for optimization design, and thirdly utilizes the multiobjective optimization techniques to achieve an optimal design of a product in the reduced design space. This method has been tested with a high-speed train design. With comparison to others, the research results show that this method is practical and useful for optimally designing complex mechatronic products.

Author(s):  
Zijian Guo ◽  
Tanghong Liu ◽  
Wenhui Li ◽  
Yutao Xia

The present work focuses on the aerodynamic problems resulting from a high-speed train (HST) passing through a tunnel. Numerical simulations were employed to obtain the numerical results, and they were verified by a moving-model test. Two responses, [Formula: see text] (coefficient of the peak-to-peak pressure of a single fluctuation) and[Formula: see text] (pressure value of micro-pressure wave), were studied with regard to the three building parameters of the portal-hat buffer structure of the tunnel entrance and exit. The MOPSO (multi-objective particle swarm optimization) method was employed to solve the optimization problem in order to find the minimum [Formula: see text] and[Formula: see text]. Results showed that the effects of the three design parameters on [Formula: see text] were not monotonous, and the influences of[Formula: see text] (the oblique angle of the portal) and [Formula: see text] (the height of the hat structure) were more significant than that of[Formula: see text] (the angle between the vertical line of the portal and the hat). Monotonically decreasing responses were found in [Formula: see text] for [Formula: see text] and[Formula: see text]. The Pareto front of [Formula: see text] and[Formula: see text]was obtained. The ideal single-objective optimums for each response located at the ends of the Pareto front had values of 1.0560 for [Formula: see text] and 101.8 Pa for[Formula: see text].


2021 ◽  
Vol 11 (7) ◽  
pp. 3017
Author(s):  
Qiang Gao ◽  
Siyu Gao ◽  
Lihua Lu ◽  
Min Zhu ◽  
Feihu Zhang

The fluid–structure interaction (FSI) effect has a significant impact on the static and dynamic performance of aerostatic spindles, which should be fully considered when developing a new product. To enhance the overall performance of aerostatic spindles, a two-round optimization design method for aerostatic spindles considering the FSI effect is proposed in this article. An aerostatic spindle is optimized to elaborate the design procedure of the proposed method. In the first-round design, the geometrical parameters of the aerostatic bearing were optimized to improve its stiffness. Then, the key structural dimension of the aerostatic spindle is optimized in the second-round design to improve the natural frequency of the spindle. Finally, optimal design parameters are acquired and experimentally verified. This research guides the optimal design of aerostatic spindles considering the FSI effect.


2014 ◽  
Vol 532 ◽  
pp. 41-45 ◽  
Author(s):  
Myung Jin Chung

Analytic model of electromagnetic linear actuator in the function of electric and geometric parameters is proposed and the effects of the design parameters on the dynamic characteristics are analyzed. To improve the dynamic characteristics, optimal design is conducted by applying sequential quadratic programming method to the analytic model. This optimal design method aims to minimize the response time and maximize force efficiency. By this procedure, electromagnetic linear actuator having high-speed characteristics is developed.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Yan Lu ◽  
Meng Hua ◽  
Zuomin Liu

Nature has long been an important source of inspiration for mankind to develop artificial ways to mimic the remarkable properties of biological systems. In this work, a new method was explored to fabricate a biomimetic engineering surface comprising both the shark-skin, the shark body denticle, and rib morphology. It can help reduce water resistance and the friction contact area as well as accommodate lubricant. The lubrication theory model was established to predict the effect of geometric parameters of a biomimetic surface on tribological performance. The model has been proved to be feasible to predict tribological performance by the experimental results. The model was then used to investigate the effect of the grid textured surface on frictional performance of different geometries. The investigation was aimed at providing a rule for deriving the design parameters of a biomimetic surface with good lubrication characteristics. Results suggest that: (i) the increase in depression width ratio Λ decreases its corresponding coefficient of friction, and (ii) the small coefficient of friction is achievable when Λ is beyond 0.45. Superposition of depth ratio Γ and angle's couple under the condition of Λ < 0.45 affects the value of friction coefficient. It shows the decrease in angle decreases with the increase in dimension depth Γ.


2020 ◽  
pp. 1-12
Author(s):  
Qiang Zheng ◽  
Hai-Chao Chang ◽  
Zu-Yuan Liu ◽  
Bai-Wei Feng

Hull optimization design based on computational fluid dynamics (CFD) is a highly computationally intensive complex engineering problem. Because of reasons such as many variables, spatially complex design performance, and huge computational workload, hull optimization efficiency is low. To improve the efficiency of hull optimization, a dynamic space reduction method based on a partial correlation analysis is proposed in this study. The proposed method dynamically uses hull-form optimization data to analyze and reduce the range of values for relevant design variables and, thus, considerably improves the optimization efficiency. This method is used to optimize the wave-making resistance of an S60 hull, and its feasibility is verified through comparison. 1. Introduction In recent years, to promote the rapid development of green ships, hull optimization methods based on computational fluid dynamics (CFD) have been widely used by many researchers, such as Tahara et al. (2011), Peri and Diez (2013), Kim and Yang (2010), Yang and Huang (2016), Chang et al. (2012), and Feng et al. (2009). However, hull optimization design is a typically complex engineering problem. It requires many numerical simulation calculations, and the design performance space is complex, which has resulted in low optimization efficiency and difficulty in obtaining a global optimal solution. Commonly used solutions include 1) efficient optimization algorithms, 2) approximate model techniques, and 3) high-performance cluster computers. However, these methods still cannot satisfy the engineering application requirements in terms of efficiency and quality of the solution. To solve the problem of low optimization efficiency and difficulty in obtaining an optimal solution in engineering optimization problems, many scholars have conducted research on design space reduction technology. Reungsinkonkarn and Apirukvorapinit (2014) applied the search space reduction (SSR) algorithm to the particle swarm optimization (PSO) algorithm, eliminating areas in which optimal solutions may not be found through SSR to improve the optimization efficiency of the algorithm. Chen et al. (2015) and Diez et al. (2014, 2015) used the Karhunen–Loeve expansion to evaluate the hull, eliminating the less influential factors to achieve space reduction modeling with fewer design variables. Further extensions to nonlinear dimensionality reduction methods can be found in D'Agostino et al. (2017) and Serani et al. (2019). Jeong et al. (2005) applied space reduction techniques to the aerodynamic shape optimization of the vane wheel, using the rough set theory and decision trees to extract aerofoil design rules to improve each target. Gao et al. (2009) and Wang et al. (2014) solved the problem of low optimization efficiency in the aerodynamic shape optimization design of an aircraft, by using analysis results of partial correlation, which reduced the range of values of relevant design variables to reconstruct the optimized design space. Li et al. (2013) divided the design space into several smaller cluster spaces using the clustering method, which is a global optimization method based on an approximation model, thus achieving design space reduction. Chu (2010) combined the rough set theory and the clustering method for application to the concept design stage of bulk carriers, thus realizing the exploration and reduction of design space. Feng et al. (2015) applied the rough set theory and the sequential space reduction method to the resistance optimization of typical ship hulls to achieve the reduction of design space. Wu et al. (2016) used partial correlation analysis to reduce the design space of variables of a KCS container ship to improve optimization efficiency. Most of the above space reduction methods need to sample and calculate the original design space in the early stage of optimization and then obtain the reduced design space through data mining. This process increases the computational cost of sampling, making it difficult to control optimization efficiency.


2019 ◽  
Vol 11 (3) ◽  
pp. 168781401983413
Author(s):  
Qisong Qi ◽  
Qing Dong ◽  
Yunsheng Xin

The nominal values of structural design parameters are usually calculated using a traditional deterministic optimization design method. However, owing to the failure of this type of method to consider potential variations in design parameters, the theoretical design results can be far from reality. To address this problem, the specular reflection algorithm, a recent advancement in intelligence optimization, is used in conjunction with a robust design method based on sensitivity. This method not only is able to fully consider the influence of parameter uncertainty on the design results but also has strong applicability. The effectiveness of the proposed method is verified by numerical examples, and the results show that the robust design method can significantly improve the reliability of the structure.


Author(s):  
Behnam Ghalamchi ◽  
Adam Kłodowski ◽  
Jussi T. Sopanen ◽  
Aki M. Mikkola

The main scope of this paper is optimization of high speed rotor systems by using Evolutionary Algorithm. The target of the optimization is finding geometrical parameters of the shaft, in such a way that the critical speeds are not occurring in the operation speed range. Rotating machines have a wide range of applications in industrial machinery and applying numerical optimization techniques helps engineers to improve the performance of rotor bearing systems. A schematic of a turbine rotor system is studied. The rotor is modeled using finite element method and Timoshenko beam elements having four degrees of freedom (DOF) per node — two translational and two rotational. Critical speeds are identified using Campbell diagram. The outcome of the simulation is looking to find the widest safe margin for operation speed range without any critical speed in Campbell diagram within the operation range. Design parameters for optimization are overhang shafts lengths and diameters. Several simulation runs with different variables shows a significant effect of these parameters in dynamic behavior of the system. Comparison of the results with the basic design of turbine rotor reveals that all constraints are satisfied.


Author(s):  
Kyung-Nam Chung ◽  
Yang-Ik Kim ◽  
Ju-Heon Sung ◽  
In-Ho Chung ◽  
Sang-Hoon Shin

In this study, an optimization design method is established for a rotor blade of a Curtis turbine. Bezier curve is generally used to define the profile of turbine blades. However, this curve is not proper to a supersonic impulse turbine. Section shape of a supersonic turbine blade is composed of straight lines and circular arcs. That is, it has several constraints to define the section shape. Thus, in this study, a blade design method is developed by using B-spline curve in which local control is possible. The turbine blade section has been changed by varying three design parameters of exit blade angle, stagger angle and maximum camber. Then flow analyses have been carried out for the sections. Lift-drag ratio of the blade section is used as the object function, and it is maximized in the optimization. Second-order response surface model is employed to express the object function as a function of design parameters. Central composite design method is used to reduce the number of design points. Then, an evolution strategy is employed to obtain the optimized section of the Curtis turbine blade.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Wei Yang ◽  
Ruofu Xiao

This paper presents an automatic multiobjective hydrodynamic optimization strategy for pump–turbine impellers. In the strategy, the blade shape is parameterized based on the blade loading distribution using an inverse design method. An efficient response surface model relating the design parameters and the objective functions is obtained. Then, a multiobjective evolutionary algorithm is applied to the response surface functions to find a Pareto front for the final trade-off selection. The optimization strategy was used to redesign a scaled pump–turbine. Model tests were conducted to validate the final design and confirm the validity of the design strategy.


2012 ◽  
Vol 2012 ◽  
pp. 1-18 ◽  
Author(s):  
Stefano Brizzolara ◽  
Davide Grassi ◽  
Emilio P. Tincani

The main theoretical and numerical aspects of a design method for optimum contrar-rotating (CR) propellers for fast marine crafts are presented. We propose a reformulated version of a well-known design theory for contra-rotating propellers, by taking advantage of a new fully numerical algorithm for the calculation of the mutually induced velocities and introducing new features such as numerical lifting surface corrections, use of an integrated modern cavitation/strength criteria, a modified method to consider different numbers of blades among the two propellers, and to allow for an unloading function in the search for the optimal circulation distribution. The paper first introduces the main theoretical principles of the new methods and then discusses the influence of the main design parameters on an emblematic example of application in the case of counter rotating propellers for a pod propulsor designed for fast planing crafts (35 knots and above).


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