scholarly journals Numerical Investigation of Flow Field and Energy Loss in a Centrifugal Pump as Turbine

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingze Li ◽  
Dongrong Meng ◽  
Xun Qiao
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Energy Loss ◽  
Entropy Generation ◽  
Flow Separation ◽  
Guide Vane ◽  
Great Influence ◽  
Internal Flow ◽  
Asymmetric Structure ◽  
Centrifugal Pumps

Centrifugal pumps as turbine (PAT) are widely used in petrochemical and water conservancy industries. The research on the internal flow field and energy loss of PAT is of great significance to improve the performance and efficiency of PAT. In this paper, experimental and numerical simulation methods are used to study the energy loss and flow field. The results show that the numerical simulation method can accurately simulate the internal flow field of PAT. And the entropy generation theory is applied to visualize the internal energy loss of PAT through the comparison of total pressure loss and entropy generation. The highest energy loss among PAT components is the guide vane. The loss in the guide vane is mainly caused by the flow separation caused by the wake of the guide vane and the asymmetric structure of the volute. The losses in the impeller are mainly due to flow separation and wake. Besides, the unsteady simulation results show that rotor-stator interaction has a great influence on the gap between the impeller and the guide vane. The research results provide a reference for the design of the PAT. This study is beneficial to studying the dynamic and static interference and PAT vibration to improve the stability of the PAT.

scholarly journals Analysis of the Influence of Different Bionic Structures on the Noise Reduction Performance of the Centrifugal Pump

Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 886
Author(s):  
Cui Dai ◽  
Chao Guo ◽  
Yiping Chen ◽  
Liang Dong ◽  
Houlin Liu
Keyword(s):  
Flow Field ◽  
Noise Reduction ◽  
Centrifugal Pump ◽  
Great Influence ◽  
Frequency Doubling ◽  
Sound Field ◽  
Internal Flow ◽  
Test System ◽  
Centrifugal Pumps ◽  
External Characteristics

The strong noise generated during the operation of the centrifugal pump harms the pump group and people. In order to decrease the noise of the centrifugal pump, a specific speed of 117.3 of the centrifugal pump is chosen as a research object. The bionic modification of centrifugal pump blades is carried out to explore the influence of different bionic structures on the noise reduction performance of centrifugal pumps. The internal flow field and internal sound field of bionic blades are studied by numerical calculation and test methods. The test is carried out on a closed pump test platform which includes external characteristics and a flow noise test system. The effects of two different bionic structures on the external characteristics, acoustic amplitude–frequency characteristics and flow field structure of a centrifugal pump, are analyzed. The results show that the pit structure has little influence on the external characteristic parameters, while the sawtooth structure has a relatively great influence. The noise reduction effect of the pit structure is aimed at the wide-band noise, while the sawtooth structure is aimed at the discrete noise of the blade-passing frequency (BPF) and its frequency doubling. The noise reduction ability of the sawtooth structure is not suitable for high-frequency bands.

scholarly journals Experimental and Numerical Investigation of Pressure Fluctuation in a Low-Specific-Speed Centrifugal Pump with a Gap Drainage Impeller

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Li Zhang ◽  
Hui Li ◽  
Hong Xu ◽  
Weidong Shi ◽  
Yang Yang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Stable Operation ◽  
Simulation Methods ◽  
Centrifugal Pumps ◽  
Numerical Simulation Methods ◽  
Low Specific Speed ◽  
Specific Speed

In order to analyze the effect of impeller with different slot widths on the performance of the low-specific-speed centrifugal pumps, based on the impeller of a single-stage pump with the specific speed of 21, two gap drainage schemes with slot widths of 1.5 mm and 6.0 mm, slot diameter of 180 mm, and lap length of 5 mm were designed. Both experimental and numerical simulation methods were applied to compare the steady performance, which includes the head, efficiency, and the internal flow field distribution, and the unsteady pressure pulsation performance between new designed pumps and the original pump. The results show that gap drainage would cause a certain degree of head reduction, but a smaller slot width could achieve higher efficiency. Meanwhile, a reasonable open seam scheme can reduce the development of pressure pulsation, which provides experience and reference for the stable operation of low-specific-speed centrifugal pumps.

Effect of Inlet Prewhirl on Flow Field of Axial Flow Fan

2013 ◽  
Vol 732-733 ◽  
pp. 571-576
Author(s):  
Zhou Ye ◽  
Hai Yang Zhao ◽  
Yang Yang ◽  
Chun Li ◽  
Wei Gao
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Flow Rate ◽  
Flow Separation ◽  
Central Area ◽  
Axial Flow ◽  
Internal Flow ◽  
Field Structure ◽  
Suction Surface ◽  
Flow Loss

The flow in a single-stage fan is analyzed through numerical simulation. The results indicate that there exists a best prewhirl angle which can make flow loss minimal at a given flow rate. So we can improve the internal flow field structure by changing the prewhirl angle, thus the fan efficiency can be raised. In addition, the flow separation on the suction surface is sensitive to the variation of the prewhirl angle. The range of the separation on suction surface increases with the decrease of the prewhirl angle, and expands to the central area of the blades.

scholarly journals Influence of wall roughness on cavitation performance of centrifugal pump

2021 ◽  
Vol 43 (6) ◽  
Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Internal Flow ◽  
Wall Roughness ◽  
Blade Surface ◽  
Centrifugal Pumps ◽  
Three Dimensional Model ◽  
Cavitation Inception ◽  
Cavitation Performance ◽  
Critical Cavitation

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.

scholarly journals Optimal Design of Slit Impeller for Low Specific Speed Centrifugal Pump Based on Orthogonal Test

2021 ◽  
Vol 9 (2) ◽  
pp. 121
Author(s):  
Yang Yang ◽  
Ling Zhou ◽  
Hongtao Zhou ◽  
Wanning Lv ◽  
Jian Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Large Scale ◽  
Internal Flow ◽  
Orthogonal Test ◽  
Centrifugal Pumps ◽  
Initial Model ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Four Levels

Marine centrifugal pumps are mostly used on board ship, for transferring liquid from one point to another. Based on the combination of orthogonal testing and numerical simulation, this paper optimizes the structure of a drainage trough for a typical low-specific speed centrifugal pump, determines the priority of the various geometric factors of the drainage trough on the pump performance, and obtains the optimal impeller drainage trough scheme. The influence of drainage tank structure on the internal flow of a low-specific speed centrifugal pump is also analyzed. First, based on the experimental validation of the initial model, it is determined that the numerical simulation method used in this paper is highly accurate in predicting the performance of low-specific speed centrifugal pumps. Secondly, based on the three factors and four levels of the impeller drainage trough in the orthogonal test, the orthogonal test plan is determined and the orthogonal test results are analyzed. This work found that slit diameter and slit width have a large impact on the performance of low-specific speed centrifugal pumps, while long and short vane lap lengths have less impact. Finally, we compared the internal flow distribution between the initial model and the optimized model, and found that the slit structure could effectively reduce the pressure difference between the suction side and the pressure side of the blade. By weakening the large-scale vortex in the flow path and reducing the hydraulic losses, the drainage trough impellers obtained based on orthogonal tests can significantly improve the hydraulic efficiency of low-specific speed centrifugal pumps.

Contrast Study on the Radial Velocity of the Flow Field of the Hydrocyclones with Different Inlet Structures

2011 ◽  
Vol 339 ◽  
pp. 624-629
Author(s):  
Lian Cheng Ren ◽  
Zheng Liang ◽  
Jiang Meng ◽  
Lin Yang ◽  
Jia Lin Tian
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Radial Velocity ◽  
Axial Symmetry ◽  
Separation Efficiency ◽  
Great Influence ◽  
The Other ◽  
Contrast Study ◽  
The One ◽  
Tangential Inlet

On the base of numerical simulation and theoretical analysis, the flow field of a conventional single-tangential-inlet Hydrocyclone and a newly put forward axial-symmetry double-tangential-inlet hydrocyclone were contrasted. The study shows that the inlet structure of the Hydrocylone has a great influence on the radial velocity of the flow field in the hydrocyclone and that the radial velocity in the hydrocyclone with single-tangential-inlet is not symmetry about the axis of the hydrocyclone; and on the other hand the radial velocity in the hydrocyclone with axial-symmetry double-tangential-inlet is symmetry about the axis of the hydrocyclone. The magnitude of the radial velocity of the flow in the hydrocyclone with single-tangential-inlet is greater than that in the hydrocyclone with axial-symmetry double-tangential-inlet hydrocyclone, which means the hydrocyclone with axial-symmetry double-tangential-inlet has greater capability than the rival one with single-tangential inlet. The symmetry about the axis of the hydrocyclone of the radial velocity means the radial velocities in the place where the radio is the same are constant, which means the hydrocyclone has a great separation efficiency. The conclusion is that changing the conventional hydrocyclone into the one with axial-symmetry double-tangential-inlet structure can offer greater separation capability and efficiency.

Influence of Guide Ring on Energy Loss in a Multistage Centrifugal Pump

2018 ◽  
Vol 141 (6) ◽  
Author(s):  
Ren Yun ◽  
Zhu Zuchao ◽  
Wu Denghao ◽  
Li Xiaojun
Keyword(s):  
Energy Loss ◽  
Entropy Production ◽  
Evaluation Method ◽  
Guide Vane ◽  
Load Flow ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Multistage Pump ◽  
Guide Ring

Multistage centrifugal pumps are highly efficient and compact in structure. Pump efficiency can be improved by an effective understanding of hydraulic behavior and energy loss, however, the traditional hydraulic loss evaluation method does not readily reveal the specific locations of energy loss in the pump. In this study, a guide ring was imposed in multistage pumps, and an entropy production theory was applied to investigate irreversible energy loss of a multistage pump with and without guide ring. Detailed distributions of energy losses in the pumps were calculated to determine the respective entropy production rates (EPRs). The EPR values as calculated are in close accordance with actual hydraulic loss values in the pumps. EPR values were higher in the multistage pump with the guide ring than the pump without a guide ring under part-load flow conditions (0.2Qd). However, the vortex flow in the pump was weakened (or eliminated) by the guide ring as flow rate increased; this reduced energy loss in the chambers. Flow passing the chamber was stabilized by the guide ring, which decreased shock and vortex loss in the chamber and guide vane. Under both designed flow condition and overload conditions, the EPR values of the guide ring-equipped multistage pump were lower than those without the guide ring. Furthermore, minimum efficiency index (MEI) values were also calculated for the two chamber structures; it was found that overall efficiency of pump with guide ring is better than that without.

Internal Flow Losses: A Fresh Look at Old Concepts

2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Bastian Schmandt ◽  
Heinz Herwig
Keyword(s):  
Flow Field ◽  
Entropy Generation ◽  
Mechanical Energy ◽  
Internal Flow ◽  
Second Law Of Thermodynamics ◽  
Head Loss ◽  
Local Entropy ◽  
Flow Losses ◽  
Loss Coefficients ◽  
Local Entropy Generation

Losses in a flow field due to single conduit components often are characterized by experimentally determined head loss coefficients K. These coefficients are defined and determined with the pressure as the critical quantity. A thermodynamic definition, given here as an alternative, is closer to the physics of flow losses, however. This definition is based upon the dissipation of mechanical energy as main quantity. With the second law of thermodynamics this dissipation can be linked to the local entropy generation in the flow field. For various conduit components K values are determined and physically interpreted by determining the entropy generation in the component as well as upstream and downstream of it. It turns out that most of the losses occur downstream of the components what carefully has to be taken into account when several components are combined in a flow network.

scholarly journals Analysis and control of flow at suction connection in high-speed centrifugal pump

2017 ◽  
Vol 9 (1) ◽  
pp. 168781401668529 ◽  
Author(s):  
Wen-wu Song ◽  
Li-chao Wei ◽  
Jie Fu ◽  
Jian-wei Shi ◽  
Xiu-xin Yang ◽  
...  
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
High Speed ◽  
Internal Flow ◽  
Orifice Plate ◽  
Centrifugal Pumps ◽  
Pressure Area ◽  
Negative Effect ◽  
And Control ◽  
Experimental Data Analysis

The backflow vortexes at the suction connection in high-speed centrifugal pumps have negative effect on the flow field. Setting an orifice plate in front of the inducer is able to decrease the negative effect caused by backflow vortexes. The traditional plate is able to partially control the backflow vortexes, but a small part of the vortex is still in the inlet and the inducer. Four new types of orifice plates were created, and the control effects on backflow vortexes were analyzed. The ANSYS-CFX software was used to numerically simulate a high-speed centrifugal pump. The variations of streamline and velocity vectors at the suction connection were analyzed. Meanwhile, the effects of these plates on the impeller pressure and the internal flow field of the inducer were analyzed. Numerically, simulation and experimental data analysis methods were used to compare the head and efficiency of the high-speed pumps. The results show that the C-type orifice plate can improve the backflow vortex, reduce the low-pressure area, and improve the hydraulic performance of the high-speed pump.

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