Study of the mechanical properties and toughening mechanism of ZrO2 particles toughened Si3N4 ceramics

2020 ◽  
Vol 10 (6) ◽  
pp. 928-933
Author(s):  
Liang Tian ◽  
Qinglin Hou ◽  
Yingxia Wang ◽  
Yihui Hou
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Sintering Temperature ◽  
High Hardness ◽  
Fracture Morphology ◽  
Xrd Analysis ◽  
High Thermal Stability ◽  
Toughening Mechanism ◽  
Temperature Resistance ◽  
Si3n4 Ceramics

Si3N4 ceramic has excellent properties such as high temperature resistance, high hardness, and high thermal stability, but it has the disadvantages of high hardness and brittleness and difficulty in later processing. In this paper, ZrO2 was used as toughening phase, and ZrO2 toughened Si3N4 ceramics was prepared by injection molding. The effects of ZrO2 sintering temperature and content on the mechanical properties and fracture morphology were studied. Experiments show that when the ZrO2 content is 10 wt.% and the sintering temperature reaches 1650 °C, the bending strength and fracture toughness of Si3N4 ceramics reach the maximum at the same time, which are 767 MPa and 8.7 MPa·m1/2, respectively. The density is high. XRD analysis revealed that if the sintering temperature is too high, the ZrO2/Si3N4 system will generate a large number of ZrN impurity phases that cannot be phase-transformed, which ultimately affects the ceramic properties. According to fracture morphology, the toughening mechanism of ZrO2 is stress-induced phase transition.

Pressureless Sintering and Properties Investigation of Silicon Nitride

2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Bending Strength ◽  
Fracture Morphology ◽  
Pressureless Sintering ◽  
Sintering Aids ◽  
Α Phase ◽  
Different Grain Size ◽  
Si3n4 Ceramics

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.

scholarly journals Effect of Sintering Temperature on Microstructure and Mechanical Properties of Hot-Pressed Fe/FeAl2O4 Composite

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Hot Press ◽  
Microstructure And Mechanical Properties ◽  
Powder Particles ◽  
Hot Press Sintering ◽  
Sintering Method

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.

Effects of TiN Content on Mechanical Properties and Microstructure of ATN Materials

2013 ◽  
Vol 589-590 ◽  
pp. 590-593 ◽  
Author(s):  
Min Wang ◽  
Jun Zhao
Keyword(s):  
Mechanical Properties ◽  
Mechanical Property ◽  
Fracture Toughness ◽  
Vickers Hardness ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Ceramic Materials ◽  
Hot Press ◽  
Hot Press Sintering ◽  
Tin Content

In order to investigate the effects of TiN content on Al2O3/TiN ceramic material (ATN), the ATN ceramic materials were prepared of TiN content in 30%, 40%, 50%, 60% in the condition of hot press sintering. The sintering temperature is 1700°C, the sintering press is 32MPa, and the holding time are 5min, 10min, 15min. The effects of TiN content on mechanical properties and microstructure of ATN ceramic materials were investigated by analyzing the bending strength, hardness, fracture toughness. The results show that ATN50 has the best mechanical property, its bending strength is 659.41MPa, vickers hardness is 13.79GPa, fracture toughness is 7.06MPa·m1/2. It is indicated that the TiN content has important effect on microstructure and mechanical properties of ATN ceramic materials.

CHARACTERIZATION OF HYDROXYAPATITE/TI6AL4V COMPOSITE POWDER UNDER VARIOUS SINTERING TEMPERATURE

2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif
Keyword(s):  
Mechanical Properties ◽  
Composite Powder ◽  
Sintering Temperature ◽  
Physical And Mechanical Properties ◽  
Xrd Analysis ◽  
X Ray Diffraction ◽  
Different Temperatures ◽  
Two Phases ◽  
Work Interaction

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 

Microwave Sintering of Si3N4 Ceramics

1992 ◽  
Vol 269 ◽  
Author(s):  
Jinsong Zhang ◽  
Lihua Cao ◽  
Fei Xia
Keyword(s):  
Mechanical Properties ◽  
Room Temperature ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
Pressureless Sintering ◽  
Transformation Rate ◽  
Sintering Time ◽  
Si3n4 Ceramics ◽  
Room Temperature Strength ◽  
Better Than

ABSTRACTThe Si3N4 ceramics(91wt%Si3N4+5wt%Y2O3+4wt%Al2O3) of room temperature strength 620--760 MPa and fracture toughness 7 MPa-m½ were prepared by microwave sintering and their microstructure and mechanical properties were studied.The experiment results show that the higher N2 pressure (>4atm) is very necessary for microwave sintering of Si3N4 ceramics; microwave sintering can greatly decrease the sintering temperature to 1500* C, and increase the transformation rate of α to β-Si3N4,and reduce the total sintering time to about 1 hour. The mechanical properties of the Si3N4 ceramics sintered by microwave are better than that by conventional pressureless sintering.

scholarly journals The Influence of Co Additive on the Sintering, Mechanical Properties, Cytocompatibility, and Digital Light Processing Based Stereolithography of 3Y-TZP-5Al2O3 Ceramics

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2789 ◽  
Author(s):  
Margarita Goldberg ◽  
Tatiana Obolkina ◽  
Sergey Smirnov ◽  
Pavel Protsenko ◽  
Dmitriy Titov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Ceramic Powder ◽  
Tetragonal Zirconia ◽  
Specific Area ◽  
Precipitation Method ◽  
Temperature Phase ◽  
Sintered Ceramic ◽  
Digital Light Processing

Nanocrystalline 3 mol% yttria-tetragonal zirconia polycrystal (3Y-TZP) ceramic powder containing 5 wt.% Al2O3 with 64 m2/g specific area was synthesized through precipitation method. Different amounts of Co (0–3 mol%) were introduced into synthesized powders, and ceramic materials were obtained by heat treatment in the air for 2 h at 1350–1550 °C. The influence of Co addition on the sintering temperature, phase composition, microstructure, mechanical and biomedical properties of the obtained composite materials, and on the resolution of the digital light processing (DLP) printed and sintered ceramic samples was investigated. The addition of a low amount of Co (0.33 mol%) allows us to decrease the sintering temperature, to improve the mechanical properties of ceramics, to preserve the nanoscale size of grains at 1350–1400 °C. The further increase of Co concentration resulted in the formation of both substitutional and interstitial sites in solid solution and appearance of CoAl2O4 confirmed by UV-visible spectroscopy, which stimulates grain growth. Due to the prevention of enlarging grains and to the formation of the dense microstructure in ceramic based on the tetragonal ZrO2 and Al2O3 with 0.33 mol% Co the bending strength of 720 ± 33 MPa was obtained after sintering at 1400 °C. The obtained materials demonstrated the absence of cytotoxicity and good cytocompatibility. The formation of blue CoAl2O4 allows us to improve the resolution of DLP based stereolithographic printed green bodies and sintered samples of the ceramics based on ZrO2-Al2O3. The developed materials and technology could be the basis for 3D manufacturing of bioceramic implants for medicine.

scholarly journals Si3N4-SiCpComposites Reinforced byIn SituCo-Catalyzed Generated Si3N4Nanofibers

2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
Juntong Huang ◽  
Zhaohui Huang ◽  
Shaowei Zhang ◽  
Minghao Fang ◽  
Yan’gai Liu
Keyword(s):  
Mechanical Properties ◽  
Bulk Density ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Apparent Porosity ◽  
Network Connection ◽  
Opposite Trend ◽  
Low Sintering Temperature ◽  
Co Addition

Si3N4-SiCpcomposites reinforced byin situcatalytic formed nanofibers were prepared at a relatively low sintering temperature. The effects of catalyst Co on the phase compositions, microstructures, and physicochemical-mechanical properties of samples sintered at 1350°C–1450°C were investigated. The results showed that the catalyst Co enhanced the nitridation of Si. With the increase of Co addition (from 0 wt% to 2.0 wt.%), the apparent porosity of as-prepared refractories was initially decreased and subsequently increased, while the bulk density and the bending strength exhibited an opposite trend. TheSi3N4-SiCpcomposites sintered at 1400°C had the highest strength of 60.2 MPa when the Co content was 0.5 wt.%. The catalyst Co facilitated the sintering ofSi3N4-SiCpcomposites as well as the formation of Si3N4nanofibers which exhibited network connection and could improve their strength.

Fabrication of TiAl Intermetallic by Spark Plasma Sintering

2007 ◽  
Vol 336-338 ◽  
pp. 1050-1052 ◽  
Author(s):  
Hai Tao Wu ◽  
Yun Long Yue ◽  
Wei Bing Wu ◽  
Hai Yan Yin
Keyword(s):  
Mechanical Properties ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Three Point Bending ◽  
The Poor ◽  
High Relative Density ◽  
Plasma Sintering ◽  
Spark Plasma

The γ-TiAl intermetallic compounds were produced at the temperature ranging from 850°C to 1050°C by the Spark Plasma Sintering (SPS) process. The effects of sintering temperature and holding time on the mechanical properties of γ-TiAl intermetallic compounds were investigated. The γ-TiAl intermetallic compounds sintered at 1050°C for 10 min showed a high relative density more than 98%, and had the best three-point bending strength of 643MPa, fracture toughness of 12 MPa·m1/2 and microhardness of 560MPa. The microstructural observations indicated typical characteristics of intergranular fracture, which meant the poor ductility of γ-TiAl intermetallic compounds.

Porous AlN Ceramics Fabricated by Carbothermal Reduction

2014 ◽  
Vol 788 ◽  
pp. 627-631
Author(s):  
Yuan Lu ◽  
Jing Long Li ◽  
Jian Feng Yang ◽  
Peng Li
Keyword(s):  
Mechanical Properties ◽  
Carbothermal Reduction ◽  
Glass Phase ◽  
Sintering Temperature ◽  
Xrd Analysis ◽  
Sem Analysis ◽  
High Porosity ◽  
Sintering Additives ◽  
Fine Microstructure ◽  
Complete Formation

A new method for preparing porous AlN ceramics with high porosity had been developed by carbothermal reduction of die-pressed green bodies composed of alumina, carbon, sintering additives and AlN seeds. The influences of sintering additives and sintering temperature on the microstructure and mechanical properties of porous AlN ceramics were investigated. XRD analysis proved that complete formation of AlN phase except for minor of glass phase. SEM analysis showed that the resultant porous AlN ceramics occupied fine microstructure and a uniform pore structure. Porous AlN ceramics with a porosity of 41~66% and a strength of 2.7~ 51.8 MPa were obtained.

Microstructure and Properties of Al2O3-ZrO2 Ceramics Prepared by Microwave Sintering

2014 ◽  
Vol 633 ◽  
pp. 193-197 ◽  
Author(s):  
Yun Long Ai ◽  
Xiang Hua Xie ◽  
Wen He ◽  
Bing Liang Liang ◽  
Wei Hua Chen
Keyword(s):  
Mechanical Properties ◽  
Intergranular Fracture ◽  
Fracture Mode ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
Transgranular Fracture ◽  
Submicron Scale ◽  
Main Fracture ◽  
Sintering Processes

ZrO2 doped with 7.5% (volume percent) nanoalumina ceramics were prepared by microwave sintering processes. The effects of nanoalumina additions and various sintering temperature on densification, phase composition, microstructure and mechanical properties of Al2O3-ZrO2 ceramics were investigated. The results show that the m-ZrO2 phase transformed into t-ZrO2 during the process of microwave sintering. Relative densities between 95% and 99% were attained in the different conditions. In any cases the grain size was maintained at a submicron scale at a processing microwave sintering. The presence of Al2O3 grains had an effect of hindering grain growth of ZrO2 grains. When the microwave sintering temperature was 1500°C, 7.5Al2O3-ZrO2 composite ceramics presented excellent mechanical properties: HV=12.0 GPa, σf=715.7 Mpa, KIC=11.9 MPa·m1/2. Compared with that of pure ZrO2 ceramic, the bending strength and the fracture toughness were improved 45% and 23% at least, respectively. The fracture mode was associated with sintering temperature: when the sintering temperature was 1350°C~1450°C, the intergranular fracture and transgranular fracture coexisted; when the sintering temperature was 1500°C, intergranular fracture was the main fracture mode.

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