Long fiber thermoplastic composites under high-velocity impact: Study of fiber length

2018 ◽  
Vol 53 (3) ◽  
pp. 353-360 ◽  
Author(s):  
M Shayan Asenjan ◽  
Ali Reza Sabet ◽  
M Nekoomanesh

This study experimentally investigates the high-velocity impact response of long glass fiber-reinforced polypropylenes with different fiber lengths. The study considers three long fiber thermoplastic composites, i.e. 5, 10, and 20 mm prepared via a combination of extrusion and pultrusion processes and a crosshead die. An internal mixer was used to obtain an isotropic compound. The dispersion quality of each compound was confirmed using burn off test. A gas gun with a spherical projectile was employed to conduct high-velocity impact tests at three velocities of 144, 205, and 240 m/s. Internal mixer operation resulted in extensive fiber length reduction for all three long fiber thermoplastic lengths. Results from mechanical tests (Tensile and Izod impact) revealed an increasing value with increase in long fiber thermoplastic length, i.e. fiber length. High-velocity impact results showed higher impact performance for 20 mm long fiber thermoplastic compound compared to 5 and 10 mm long fiber thermoplastic containing specimens. Rate of increase in energy absorption from neat polypropylene to 5 and 10 mm long fiber thermoplastic compounds is much higher than from 10 to 20 mm long fiber thermoplastics. High-velocity impact tests indicated that there may be a threshold value for fiber length beyond which the fiber length plays a lesser role. Scanning electron microscopic analysis showed more fiber breakage at the impact point at a higher impact velocity than the lower end of high-velocity impact.

2010 ◽  
Vol 39 (12) ◽  
pp. 2536-2543 ◽  
Author(s):  
Ning Zhang ◽  
Yaowu Shi ◽  
Fu Guo ◽  
Fuqian Yang

2001 ◽  
Author(s):  
Wesley J. Cantwell ◽  
Graham Wade ◽  
J. Fernando Guillen ◽  
German Reyes-Villanueva ◽  
Norman Jones ◽  
...  

Abstract The impact resistance of a range of novel fiber metal laminates based on polypropylene, polyamide and polyetherimide matrices has been investigated. Initial attention focused on optimizing the interface between the composite and aluminum alloy constituents. Here, it was shown that composite-metal adhesion was excellent in all systems examined. In addition, tests at crosshead displacement rates up to 3 m/s indicated that the interfacial fracture energies remained high under dynamic loading conditions. High velocity impact tests on a series of 3/2 laminates (3 layers of aluminum/2 layers of composite) highlighted the outstanding impact resistance of a number of these systems. The glass fiber reinforced polypropylene system offered a particularly high impact resistance exhibiting a perforation energy of approximately 160 Joules. Here, failure mechanisms such as extensive plastic drawing in the aluminum layers and fiber fracture in the composite plies were found to contribute to the excellent energy-absorbing characteristics of these systems.


2020 ◽  
pp. 089270572097617
Author(s):  
B Yelamanchi ◽  
E MacDonald ◽  
NG Gonzalez-Canche ◽  
JG Carrillo ◽  
P Cortes

Fiber Metal Laminates (FML) are structures that contain a sequential arrangement of metal and composite materials, which are of great interest to the aerospace sector due to the superior mechanical performance. The traditional manufacturing process for FML involves considerable investment in manufacturing resources depending on the design complexity of the desired components. To mitigate such limitations, 3D printing enables direct digital manufacturing to create FML with customized configurations. In this work, a preliminary mechanical characterization of additively-manufacturing-enabled FML has been investigated. A series of continuous glass fiber-reinforced composites were printed with a Markforged system and placed between layers of aluminum alloy to manufacture hybrid laminate structures. The laminates were subjected to tensile, interfacial fracture toughness, and both low-velocity and high-velocity impact tests. The results showed that the FMLs appear to have a good degree of adhesion at the metal-composite interface, although a limited intralaminar performance was recorded. It was also observed that the low and high-velocity impact performance of the FMLs was improved by 9–13% relative to that of the constituent elements. The impact performance of the FML appeared to be related to the fiber fracture, out of plane perforation and interfacial delamination within the laminates. The present study can provide an initial research foundation for considering 3D printing in the production of hybrid laminates for static and dynamic applications.


2008 ◽  
Vol 22 (09n11) ◽  
pp. 1510-1517
Author(s):  
QINGMING ZHANG ◽  
FENGLEI HUANG ◽  
LI CHEN ◽  
LIMING HAN ◽  
JINZHU LI

In this paper, experimental investigation and theoretical analysis are carried out in an attempt to study the response of SiC ceramic matrix composite reinforced with three dimensional braided fabric(3 D C/SiC ) under high velocity impact. The results show that 3 D C/SiC composite will be turned into comminution if the pressure of the impact point resulted from the projectile impacting 3 D C/SiC composite sample is larger than 780Mpa. Based on the analysis of the mechanism of composite comminution, a theoretical model has been developed.


2016 ◽  
Vol 852 ◽  
pp. 66-71 ◽  
Author(s):  
M. Nalla Mohamed ◽  
D. Ananthapadmanaban ◽  
M. Selvaraj

Sandwich structures based on Fibre Reinforced Polymer (FRP) facesheet skins bonded with low density aluminium foam core are increasing in use in aerospace and marine industries. These structures are very sensitive to high velocity impact during the service. Therefore, it is necessary to study the energy absorption of the structures to ensure the reliability and safety in use. Experimental investigation of these transient events is expensive and time-consuming, and nowadays the use of numerical approaches is on the increase. Hence, the purpose of this paper is to develop a numerical model of sandwich panels with aluminium foam as a core and Glass, Carbon and Kevlar Fibre Reinforced polymer composite as faceplate, subjected to high velocity impact using ABAQUS/Explicit. The influence of individual elements of the sandwich panel on the energy absorption of the structures subjected to high velocity impact loading was analysed. Selection of suitable constitutive models and erosion criterion for the damage were discussed. The numerical models were validated with experimental data obtained from the scientific literature. Good agreement was obtained between the simulations and the experimental results. The contribution of the face sheet, foam core on the impact behaviour was evaluated by the analysis of the residual velocity, ballistic limit, and damaged area.


2019 ◽  
Vol 26 (5-6) ◽  
pp. 1389-1410 ◽  
Author(s):  
Jun Liu ◽  
Haibao Liu ◽  
Cihan Kaboglu ◽  
Xiangshao Kong ◽  
Yuzhe Ding ◽  
...  

Abstract The present paper investigates the impact performance of woven-fabric carbon-fibre composites based upon both thermoplastic- and thermoset-matrix polymers under high-velocity impact loading by conducting gas-gun experiments at impact velocities of up to 100 m.s−1. The carbon-fibre reinforced-polymers (CFRPs) are impacted using soft- (i.e. gelatine) and hard- (i.e. aluminium-alloy) projectiles to simulate either a soft bird-strike or a hard foreign-body impact (e.g. runway debris), respectively, on typical composites employed in civil aircraft. The out-of-plane displacements of the impacted composite specimen are obtained by means of a three-dimensional Digital Image Correlation (DIC) system for the soft-projectile impact on the composites and the extent of damage is assessed both visually and by using portable C-scan equipment. The perforation resistance and energy absorbing capability of the composites are also studied by performing high-velocity impact experiments using the hard-projectile and the resulting extent and type of damage are identified. In addition, a Finite Element (FE) model is also developed to investigate the interaction between the projectile and the composite target.


2012 ◽  
Vol 2012 ◽  
pp. 1-11 ◽  
Author(s):  
Sebastian Heimbs ◽  
Tim Bergmann

An experimental and numerical analysis of the response of laminated composite plates under high-velocity impact loads of soft body gelatine projectiles (artificial birds) is presented. The plates are exposed to tensile and compressive preloads before impact in order to cover realistic loading conditions of representative aeronautic structures under foreign object impact. The modelling methodology for the composite material, delamination interfaces, impact projectile, and preload using the commercial finite element code Abaqus are presented in detail. Finally, the influence of prestress and of different delamination modelling approaches on the impact response is discussed and a comparison to experimental test data is given. Tensile and compressive preloading was found to have an influence on the damage pattern. Although this general behaviour could be predicted well by the simulations, further numerical challenges for improved bird strike simulation accuracy are highlighted.


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