scholarly journals Microvascular network optimization of self-healing materials using non-dominated sorting genetic algorithm II and experimental validation

2019 ◽  
Vol 103 (1) ◽  
pp. 003685041988354 ◽  
Author(s):  
Peng Li ◽  
Genzhu Liu ◽  
Yuan Liu ◽  
Jingyong Huang

Self-healing is a new strategy for crack defect which is the main reason for the failure of composites. As an extrinsic self-healing system, the microvascular network system is capable of multiple healing cycles and rapid healing of large area damage. However, the embedment of micropipe network will affect the performance of matrix material. In this article, a microvascular network of self-healing material is optimized using non-dominated sorting genetic algorithm II. Two objective functions head loss and void volume fraction are considered. Finite element analysis and Hardy Cross iteration are performed to achieve the quantization of objective functions. One hundred sixty-five optimized solutions were obtained, and the void volume fraction was within the limits of [4.19%, 5.13%], whereas the head loss was within the limits of [9.63×10−7 m, 6.51×10−6 m]. According to the optimization results, the network was prepared and tested to validate the design and feasibility. The test result shows that the void volume fraction of the prepared network is 3.77%, lower than the designed value 4.43% which has a little effect on the matrix material. The network is interconnected and the healing agent can flow freely in it. The embedded network does not reduce the performance of epoxy resin. The optimization of microvascular network balances the mechanical properties and self-repairing properties of the matrix material.

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401770817 ◽  
Author(s):  
Peng Li ◽  
Yuan Liu ◽  
Tian Zou ◽  
Jinyong Huang

The non-dominated sorting genetic algorithm II is used to design the microvascular networks embedded in self-healing polymeric materials. And the fluid simulation software Fluent is used to validate the optimization result obtained by non-dominated sorting genetic algorithm II. Two objective functions are considered, namely, the void volume fraction and flow efficiency. A total of 222 solutions are obtained, and the head loss is in the range of (3.88 × 10−7 m, 2.36 × 10−6 m), whereas the void volume fraction is in the range of (4.39%, 5.12%). The simulation velocities are close to optimization velocities. The average error rate of selected solutions (a), (b), and (c) is 22.6%, 26.4%, and 35.2%, respectively.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1783 ◽  
Author(s):  
Tao Huang ◽  
Mei Zhan ◽  
Kun Wang ◽  
Fuxiao Chen ◽  
Junqing Guo ◽  
...  

In this paper, the initial values of damage parameters in the Gurson–Tvergaard–Needleman (GTN) model are determined by a microscopic test combined with empirical formulas, and the final accurate values are determined by finite element reverse calibration. The original void volume fraction (f0), the volume fraction of potential nucleated voids (fN), the critical void volume fraction (fc), the void volume fraction at the final failure (fF) of material are assigned as 0.006, 0.001, 0.03, 0.06 according to the simulation results, respectively. The hemispherical punch stretching test of commercially pure titanium (TA1) sheet is simulated by a plastic constitutive formula derived from the GTN model. The stress and strain are obtained at the last loading step before crack. The forming limit diagram (FLD) and the forming limit stress diagram (FLSD) of the TA1 sheet under plastic forming conditions are plotted, which are in good agreement with the FLD obtained by the hemispherical punch stretching test and the FLSD obtained by the conversion between stress and strain during the sheet forming process. The results show that the GTN model determined by the finite element reverse calibration method can be used to predict the forming limit of the TA1 sheet metal.


2021 ◽  
pp. 002199832110112
Author(s):  
Qing Yang Steve Wu ◽  
Nan Zhang ◽  
Weng Heng Liew ◽  
Vincent Lim ◽  
Xiping Ni ◽  
...  

Propagation of ultrasonic wave in Carbon Fiber Reinforced Polymer (CFRP) is greatly influenced by the material’s matrix, resins and fiber volume ratio. Laser ultrasonic broadband spectral technique has been demonstrated for porosity and fiber volume ratio extraction on unidirection aligned CFRP laminates. Porosity in the matrix materials can be calculated by longitudinal wave attenuation and accurate fiber volume ratio can be derived by combined velocity through the high strength carbon fiber and the matrix material with further consideration of porosity effects. The results have been benchmarked by pulse-echo ultrasonic tests, gas pycnometer and thermal gravimetric analysis (TGA). The potentials and advantages of the laser ultrasonic technique as a non-destructive evaluation method for CFRP carbon fiber volume fraction evaluation were demonstrated.


2021 ◽  
Author(s):  
Ramratan Guru ◽  
Anupam Kumar ◽  
Rohit Kumar

This research work has mainly utilized agricultural waste material to make a good-quality composite sheet product of the profitable, pollution free, economical better for farmer and industries. In this study, from corn leaf fibre to reinforced epoxy composite product has been utilized with minimum 35 to maximum range 55% but according to earlier studies, pulp composite material was used in minimum 10 to maximum 27%. Natural fibre-based composites are under intensive study due to their light weight, eco-friendly nature and unique properties. Due to the continuous supply, easy of handling, safety and biodegradability, natural fibre is considered as better alternative in replacing many structural and non-structural components. Corn leaf fibre pulp can be new source of raw material to the industries and can be potential replacement for the expensive and non-renewable synthetic fibre. Corn leaf fibre as the filler material and epoxy as the matrix material were used by changing reinforcement weight fraction. Composites were prepared using hand lay-up techniques by maintaining constant fibre and matrix volume fraction. The sample of the composites thus fabricated was subjected to tensile, impact test for finding the effect of corn husk in different concentrations.


1994 ◽  
Vol 3 (2) ◽  
pp. 096369359400300
Author(s):  
Lun X. He ◽  
David K. Hsu ◽  
John P. Basart

In continuous fiber reinforced metal matrix composites, the volume fraction of voids in the matrix material is an important parameter for material property characterization. In analyzing a cross-sectional micrograph of such a composite, the presence of fiber images and voids occurring on the perimeter of fibers complicates the determination of void content. This paper describes image processing steps using mathematical morphology for the extraction of void fraction in a composite.


Author(s):  
Shank S. Kulkarni ◽  
Alireza Tabarraei ◽  
Pratik Ghag

Abstract This work studies the damping property of Nanocomposites through simulating wave propagation using the Finite Element Method (FEM). For this purpose Representative Volume Element (RVE) of the composite material is created using Random Sequential Absorption (RSA) algorithm. Damping property is represented using the wave attenuation coefficient. The matrix material is assumed to be isotropic visco-elastic in nature with randomly dispersed stiff elastic spherical fillers. In order to model mechanical imperfections at the boundary of fillers and matrix, the interphase layer is modeled surrounding the spherical fillers. Determining the thickness and stiffness of this interphase region is a challenging task. Therefore this study aims at investigating the effect of variation in thickness and stiffness values of the interphase region on damping property of whole composite using sensitivity analysis. Two specific cases with a volume fraction of 5 % and 8.6 % are selected for sensitivity analysis. It has been found that both the thickness and stiffness of the interphase region plays an important role in deciding the damping properties of the polymer composite. Value of attenuation coefficient is more sensitive to the thickness of interphase than stiffness and hence it is important to choose the value of thickness correctly for accurate predictions.


2018 ◽  
Vol 188 ◽  
pp. 01016
Author(s):  
Androniki S. Tsiamaki ◽  
Nick K. Anifantis

The research for new materials that can withstand extreme temperatures and present good mechanical behavior is of great importance. The interest is highly focused on the utilization of composites reinforced by nanomaterials. To cope with this goal the present work studies the mechanical response of graphene reinforced nanocomposite structures subjected to temperature changes. A computational finite element model has been developed that accounts for both the reinforcement and the matrix material phases. The model developed is based on both the continuum theory and the molecular mechanics theory, for the simulation of the three different material phases of the composite, respectively, i.e. the matrix, the intermediate transition phase and the reinforcement. Considering this model, the mechanical response of an appropriate representative volume element of the nanocomposite is simulated under various temperature changes. The study involves different types of reinforcement composed from either monolayer or multilayer graphene sheets. Apart from the investigation of the behavior of a nanocomposite with each particular type of the reinforcement, comparisons are also presented between them in order to reveal optimized material combinations. The principal parameters taken into consideration, which contribute also to the mechanical behavior of the nanocomposite, are its size, the sheet multiplicity as well as the volume fraction.


2019 ◽  
Vol 25 (10) ◽  
pp. 1661-1683 ◽  
Author(s):  
Rafael Quelho de Macedo ◽  
Rafael Thiago Luiz Ferreira ◽  
Kuzhichalil Jayachandran

Purpose This paper aims to present experimental and numerical analyses of fused filament fabrication (FFF) printed parts and show how mechanical characteristics of printed ABS-MG94 (acrylonitrile butadiene styrene) are influenced by the void volume fraction, cooling rate and residual thermal stresses. Design/methodology/approach Printed specimens were experimentally tested to evaluate the mechanical properties for different printing speeds, and micrographs were taken. A thermo-mechanical finite element model, able to simulate the FFF process, was developed to calculate the temperature fields in time, cooling rate and residual thermal stresses. Finally, the experimental mechanical properties and the microstructure distribution could be explained by the temperature fields in time, cooling rate and residual thermal stresses. Findings Micrographs revealed the increase of void volume fraction with the printing speed. The variations on voids were associated to the temperature fields in time: when the temperatures remained high for longer periods, less voids were generated. The Young's Modulus of the deposited filament varied according to the cooling rate: it decreased when the cooling rate increased. The influence of the residual thermal stresses and void volume fraction on the printed parts failure was also investigated: in the worst scenarios evaluated, the void volume fraction reduced the strength in 9 per cent, while the residual thermal stresses reduced it in 3.8 per cent. Originality/value This work explains how the temperature fields can affect the void volume fraction, Young's Modulus and failure of printed parts. Experimental and numerical results are shown. The presented research can be used to choose printing parameters to achieve desired mechanical properties of FFF printed parts.


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