Effect of weave structure on the slicing cut resistance of woven fabrics

2019 ◽  
Vol 90 (13-14) ◽  
pp. 1477-1494
Author(s):  
Magdi El Messiry ◽  
Shaimaa El-Tarfawy

Cutting processes using blades have found applications in many industries; for example, in garments, fiber–polymer composites, and high-performance fabric forming. In recent decades, the process of cutting the material using a robotic-controlled blade has raised concern about the value of the pressure and the cut force required for a certain type of woven fabric and the estimation of its value before the pressing and cutting process. A simple theoretical relation was established based on the fabric structure and yarn shear stress. The model formulation and experimental results to describe the basic theory of blade cutting fracture for woven fabric of different designs was derived. In this work, the experimental investigation of the effect of the fabric specifications, normal load, and the cutting speed on the cutting force was carried out, which indicates that the value of the specific cutting resistance of the fabric was found to be highly correlated with the fabric structure, warp and weft yarn count, Young’s modulus of the fabric, and fractional cover factors ratio ζ.

2020 ◽  
Vol 54 (28) ◽  
pp. 4387-4395
Author(s):  
Sanchi Arora ◽  
Abhijit Majumdar ◽  
Bhupendra Singh Butola

The beneficial effect of STF impregnation in enhancing the impact resistance of high-performance fabrics has been extensively reported in the literature. However, this research work reports that fabric structure has a decisive role in moderating the effectiveness of STF impregnation in terms of impact energy absorption. Plain woven fabrics having sett varying from 25 × 25 inch−1 to 55 × 55 inch−1 were impregnated with STF at two different padding pressures to obtain different add-ons. The impact energy absorption by STF impregnated loosely woven fabrics was found to be higher than that of their neat counterparts for both levels of add-on, while opposite trend was observed in case of tightly woven fabrics. Further, comparison of tightly woven plain, 2/2 twill, 3/1 twill and 2 × 2 matt fabrics revealed beneficial effect of STF impregnation, except for the plain woven fabric, establishing that there exists a fabric structure-STF impregnation interplay that tunes the impact resistance of woven fabrics.


2015 ◽  
Vol 10 (2) ◽  
pp. 155892501501000
Author(s):  
Gülcan Süle

In this research, the bending property of jacquard woven fabrics and the effects of weft density, weft yarn count, weave, and Lycra inclusion in weft yarn on this property were investigated. Viscose filament warp yarn and polyester and polyester/Lycra weft yarns were used for weaving fabrics, and 4/1 and 7/1 satin weaves with the same jacquard design were used as the ground weave. Experimental results show that the bending rigidities of the fabrics in the warp directions increase as the weft density increases and the weft yarn gets thicker. The bending rigidities of the fabrics woven with a 4/1 satin weave in the warp direction are higher compared to the bending rigidities of the fabrics woven with a 7/1 satin weave in the same direction. Similar to the bending rigidities in the warp direction, as the weft density increases and the weft yarn gets thicker, the bending rigidities of the fabrics in the weft directions increase. When the weft yarn includes Lycra, the bending rigidity values of the fabric decrease in the weft direction. Additionally, similar to the bending rigidity in the warp direction, the jacquard woven fabrics with a 4/1 satin weave have a higher bending rigidity in the weft direction compared to the jacquard woven fabrics with a 7/1 satin weave. It was observed that when the weft density increases, the overall bending rigidities of the fabrics increase. Despite fabrics woven with a polyester/Lycra weft yarn having a thicker weft yarn and heavier weight with the same weft density and weave compared to fabrics woven with a polyester weft yarn, the bending rigidity values in the weft direction have a lower overall fabric bending rigidity.


Polymers ◽  
2018 ◽  
Vol 10 (7) ◽  
pp. 783
Author(s):  
Lau Tang ◽  
Xiao Tian ◽  
Tao Hua

This paper reports the study of the effects of cramming motion implemented during weaving and finer weft yarns used on dyed-yarn mixed woven fabrics produced by using raw white warps and multicolored-wefts. The cramming motion was used to increase the dyed-weft yarns cover factor of fabric, and thus, to reduce the negative effect of white warp floats at the fabric face on the color attributes of fabric. The surface structure of fabric was characterized by using several key geometrical parameters that determined the resultant fabric color attributes. The effects of fabric structure and density, weft yarn count, and the introduction of black yarn on the fabric face layer on the fabric surface geometrical parameters, physical properties, as well as color attributes were investigated under the implementation of cramming motion on the fabric. The color attributes of fabrics using cramming motion and finer yarns were also compared to the fabrics without cramming motion. The experimental results indicate that the weft yarn density and cover factor of fabric face layer are increased by applying cramming motion and finer yarns for fabricating the blue-red and/or black mixed fabrics. Consequently, the fabric lightness can be further reduced for achieving a better color effect on colorful and figured woven fabrics mainly using dyed-wefts for color mixing.


2018 ◽  
Vol 69 (04) ◽  
pp. 322-327 ◽  
Author(s):  
ÖZDEMİR HAKAN

Comfort is one of the most important aspects of clothing. Air permeability, one of the comfort charectaristics of fabrics, depends mainly on the fabric structure, which can be described by weave and yarn density. In this study, 16 worsted woven fabric samples were produced for winter clothing using eight frequently implemented weave types together with one warp density (28 ends/cm) and two weft densities (25 and 28 picks/cm). Additonally, semi-dull finish was applied on raw fabrics. Results revealed the effect of weave, weft yarn density and finishing process on air permeability of woven fabrics. 2/2 twill woven fabric, whose porosity is the lowest, have the lowest air permeability properties, therefore it is more convenient for winter clothing. It is observed that in all weave types, an increase at weft setting caused to decrease in air permeability and porosity values. Finishing process also leads to decreasesin porosity thereby to decrease air permeability property


2015 ◽  
Vol 10 (2) ◽  
pp. 155892501501000 ◽  
Author(s):  
Mine Akgun

The effect of weft yarn filament fineness on the surface roughness of fabrics woven from polyester yarns through different fabric constructional properties was investigated. Warp yarn type and count and warp density were the same but weft yarn count, weft yarn filament fineness/numbers, and weft density were different for the fabrics in the experimental sub-groups. An objective assessment for surface roughness measurement of woven fabrics by using a stylus profilometer was made. Experimental results show that yarn filament fineness affected fabric porosity and fabric surface roughness. Fabrics with finer filaments could have a compact structure due to small porosity values between the filaments inside the yarns and between yarns themselves in fabrics. Closeness of yarns in fabric structure decreased differences between high and low peaks on fabric surface, and as a result fabric surface roughness decreased.


2021 ◽  
pp. 004051752110432
Author(s):  
Tamara Ruiz-Calleja ◽  
Marilés Bonet-Aracil ◽  
Jaime Gisbert-Payá ◽  
Eva Bou-Belda ◽  
Ignacio Montava ◽  
...  

Coating is a technique widely used in the textile industry for different purposes, mainly in coloring and functional finishes. Graphene is usually applied to fabrics using coating techniques to provide such fabrics with properties like thermal or electrical conductivity. All woven fabrics have peaks and valleys in their structure, generated by the warp and weft threads interlacing. When spreading the graphene coating, the paste is placed in the fabric’s interstices, and the connection between conductive particles is only produced when the height of the coating is sufficient to connect the different areas where it is deposited. This article analyzes three types of satin weave with three interlacing coefficients (ICs) (0.4, 0.25, 0.17) and two sets of weft yarns each (20 and 71.43 tex). For a blade gap of 1.5 mm, the electrical resistance of samples with weft yarn count of 20 tex and IC of 0.4 is 534.33 Ω, while for IC = 0.25 electrical resistance is 36.8% higher and for IC = 0.17 this parameter increases 249.3%. For samples with weft yarn count of 71.43, the sample with IC = 0.40 exhibits an electrical resistance of 1053 Ω, for IC = 0.25 this value rises to 33.9% and for IC = 0.17 the electrical resistance value increases a total of 78.9%. This finding can be of interest for coatings where continuity is crucial, and for the application of substances that need to be protected from external factors, for which fabrics with deep interstices can be designed to house said products.


2018 ◽  
Vol 26 (1(127)) ◽  
pp. 120-124
Author(s):  
Iwona Frydrych ◽  
Goran Demboski

The paper investigates the influence of fabric structure variations and finishing on the thermal properties of woven fabrics for a tailored garment. Four distinctive pairs of fabrics were investigated, where the weft density, weft yarn count or type and finishing were varied within the fabrics in each pair. Several thermal properties such as conductivity, diffusivity, absorptivity, resistance, the ratio of maximal and stationary heat flow density and the stationary heat flow density were measured using an Alambeta device. The results obtained showed that variation of the weft yarn count and finishing have a significant effect on several thermal properties. Increasing the weft count increased the thermal conductivity, absorptivity, resistance and the ratio of maximal and stationary heat flow density. The application of oilproof and waterproof finishing affected thermal diffusivity, thermal absorptivity and thermal resistance. Milled finishing contributed to increasing the thermal resistance.


2008 ◽  
Vol 55-57 ◽  
pp. 413-416 ◽  
Author(s):  
C.I. Huang ◽  
C.I. Su ◽  
Ching Wen Lou ◽  
Wen Hao Hsing ◽  
Jia Horng Lin

Recently, development of technology increases human life quality and gradually raises the value of health protection in human’s concept. Bamboo has multi-functional including far infrared radiation, deodorization and anion generation. Therefore, bamboo charcoal has been widely used in textile industry. Moreover, development of technology also increased the electromagnetic hazard in human’s daily life. This study aims to develop a manufacturing process of functional composite yarn-dyed woven fabrics. In the manufacturing process, the materials included pure cotton yarn, stainless steel fiber(called metallic yarn) and viscose rayon yarn containing bamboo charcoal (called bamboo charcoal yarn) were used for making the bamboo charcoal/stainless steel composite woven fabric. The composite woven fabrics were woven by using same warp yarn and two kinds of weft yarn that contained bamboo charcoal and stainless steel. The composite fabrics had two different structures. Those fabrics were changed the order of bamboo charcoal yarn and metallic yarn. The ratios of weft yarn were 1 end of bamboo charcoal yarn to 1 end of metallic yarn and 3 ends of bamboo charcoal yarn to 1 end of metallic yarn. Furthermore, the fabrication of composite fabrics that included plain, 2/2 twill and dobby were changed. The composite woven fabrics were finished and laminated by TPU film to enhance the waterproof and vapor permeable functions. The laminated composite fabrics were evaluated by far-infrared coefficient, anion generation rate, water vapor permeability, water resistance, surface electric resistance and electromagnetic shelter property to obtained optimal manufacturing process.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Malgorzata Matusiak ◽  
Vladimir Bajzik

AbstractThe surface characteristics of fabrics are important from the point of view of the sensorial comfort of clothing users. Surface friction and surface roughness are the most important surface parameters of fabrics. These parameters can be measured using different methods, the most important and well-accepted method being that using the Kawabata evaluation system (KES)-FB4 testing instrument. In this work, the surface roughness and surface friction of the seersucker woven fabric have been determined using the KES-FB4. However, the measurement procedure needs modification. On the basis of the results, the influence of the repeat of the seersucker effect and the linear density of the weft yarn on the surface parameters has been determined.


2014 ◽  
Vol 18 (2) ◽  
pp. 96-107
Author(s):  
Abdel-Fattah M. Seyam ◽  
Sanaa S. Saleh ◽  
Mamdouh Y. Sharkas ◽  
Heba Z. AbouHashish

A range of intricate finished seamless shaped garments have been developed with the aim to fit predetermined sizes. The shape is created by using woven tubular fabrics with differential shrinkage in the same garment. The differential shrinkage is obtained by altering the fabric construction parameters at strategic locations along the length of the garment. The construction arameters include different weaves (plain, 2/2 basket, 1/3 twill, 2/2 twill, and crowfoot), weft densities, weft yarn counts, and weft yarns with different shrinkages (cotton, cotton that contains spandex, and cotton/polyester yarns). The weft yarn tension is used as an additional parameter to influence fabric shrinkage. A total of thirty-three woven fabrics are formed to establish the relationship between the construction parameters, weft tension, and shrinkage of the finished woven fabric. The relationship is used to produce a range of intricate garments with inherent shapes and predetermined sizes.


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