A shear center demonstration model using 3D-printing

Author(s):  
Lawrence N Virgin

Locating the shear, or flexural, center of non-symmetric cross-sectional beams is a key element in the teaching of structural mechanics. That is, establishing the point on the plane of the cross-section where an applied load, generating a bending moment about a principal axis, results in uni-directional deflection, and no twisting. For example, in aerospace structures it is particularly important to assess the propensity of an airfoil section profile to resist bending and torsion under the action of aerodynamic forces. Cross-sections made of thin-walls, whether of open or closed form are of special practical importance and form the basis of the material in this paper. The advent of 3D-printing allows the development of tactile demonstration models based on non-trivial geometry and direct observation.

2012 ◽  
Vol 27 (2) ◽  
pp. 264-269 ◽  
Author(s):  
Christian Lorbach ◽  
Ulrich Hirn ◽  
Johannes Kritzinger ◽  
Wolfgang Bauer

Abstract We present a method for 3D measurement of fiber cross sectional morphology from handsheets. An automated procedure is used to acquire 3D datasets of fiber cross sectional images using an automated microtome and light microscopy. The fiber cross section geometry is extracted using digital image analysis. Simple sample preparation and highly automated image acquisition and image analysis are providing an efficient tool to analyze large samples. It is demonstrated that if fibers are tilted towards the image plane the images of fiber cross sections are always larger than the true fiber cross section geometry. In our analysis the tilting angles of the fibers to the image plane are measured. The resulting fiber cross sectional images are distorted to compensate the error due to fiber tilt, restoring the true fiber cross sectional shape. We use an approximated correction, the paper provides error estimates of the approximation. Measurement results for fiber wall thickness, fiber coarseness and fiber collapse are presented for one hardwood and one softwood pulp.


2020 ◽  
Author(s):  
J. Lee ◽  
et al.

<div>Figure 6. Interpretative cross sections illustrating the cross-sectional geometry of several paleovalleys. See Figure 3 for location of all cross sections and Figure 8 for location of cross section CCʹ. Cross sections AAʹ and BBʹ are plotted at the same scale, and cross section CCʹ is plotted at a smaller scale. Figure 6 is intended to be viewed at a width of 45.1 cm.</div>


2021 ◽  
Vol 15 (58) ◽  
pp. 77-85
Author(s):  
Amor Bouaricha ◽  
Naoual Handel ◽  
Aziza Boutouta ◽  
Sarah Djouimaa

In this experimental work, strength results obtained on short columns subjected to concentric loads are presented. The specimens used in the tests have made of cold-rolled, thin-walled steel. Twenty short columns of the same cross-section area and wall thickness have been tested as follows: 8 empty and 12 filled with ordinary concrete. In the aim to determine the column section geometry with the highest resistance, three different types of cross-sections have been compared: rectangular, I-shaped unreinforced and, reinforced with 100 mm spaced transversal links. The parameters studied are the specimen height and the cross-sectional steel geometry. The registered experimental results have been compared to the ultimate loads intended by Eurocode 3 for empty columns and by Eurocode 4 for compound columns. These results showed that a concrete-filled composite column had improved strength compared to the empty case. Among the three cross-section types, it has been found that I-section reinforced is the most resistant than the other two sections. Moreover, the load capacity and mode of failure have been influenced by the height of the column. Also, it had noted that the experimental strengths of the tested columns don’t agree well with the EC3 and EC4 results.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Easir Arafat Papon ◽  
Anwarul Haque ◽  
Muhammad Ali Rob Sharif

Purpose This paper aims to develop a numerical model of bead spreading architecture of a viscous polymer in fused filament fabrication (FFF) process with different nozzle geometry. This paper also focuses on the manufacturing feasibility of the nozzles and 3D printing of the molten beads using the developed nozzles. Design/methodology/approach The flow of a highly viscous polymer from a nozzle, the melt expansion in free space and the deposition of the melt on a moving platform are captured using the FLUENT volume of fluid (VOF) method based computational fluid dynamics code. The free surface motion of the material is captured in VOF, which is governed by the hydrodynamics of the two-phase flow. The phases involved in the numerical model are liquid polymer and air. A laminar, non-Newtonian and non-isothermal flow is assumed. Under such assumptions, the spreading characteristic of the polymer is simulated with different nozzle-exit geometries. The governing equations are solved on a regular stationary grid following a transient algorithm, where the boundary between the polymer and the air is tracked by piecewise linear interface construction (PLIC) to reconstruct the free surface. The prototype nozzles were also manufactured, and the deposition of the molten beads on a flatbed was performed using a commercial 3D printer. The deposited bead cross-sections were examined through optical microscopic examination, and the cross-sectional profiles were compared with those obtained in the numerical simulations. Findings The numerical model successfully predicted the spreading characteristics and the cross-sectional shape of the extruded bead. The cross-sectional shape of the bead varied from elliptical (with circular nozzle) to trapezoidal (with square and star nozzles) where the top and bottom surfaces are significantly flattened (which is desirable to reduce the void spaces in the cross-section). The numerical model yielded a good approximation of the bead cross-section, capturing most of the geometric features of the bead with a reasonable qualitative agreement compared to the experiment. The quantitative comparison of the cross-sectional profiles against experimental observation also indicated a favorable agreement. The significant improvement observed in the bead cross-section with the square and star nozzles is the flattening of the surfaces. Originality/value The developed numerical algorithm attempts to address the fundamental challenge of voids and bonding in the FFF process. It presents a new approach to increase the inter-bead bonding and reduce the inter-bead voids in 3D printing of polymers by modifying the bead cross-sectional shape through the modification of nozzle exit-geometry. The change in bead cross-sectional shape from elliptical (circular) to trapezoidal (square and star) cross-section is supposed to increase the contact surface area and inter-bead bonding while in contact with adjacent beads.


Author(s):  
Xiaokang Xin ◽  
Fengpeng Bai ◽  
Kefeng Li

A numerical model based on the Saint-Venant equations (one-dimensional shallow water equations) is proposed to simulate shallow flows in an open channel with regular and irregular cross-section shapes. The Saint-Venant equations are solved by the finite-volume method based on Godunov-type framework with a modified Harten, Lax, and van Leer (HLL) approximate Riemann solver. Cross-sectional area is replaced by water surface level as one of primitive variables. Two numerical integral algorithms, compound trapezoidal and Gauss–Legendre integrations, are used to compute the hydrostatic pressure thrust term for natural streams with arbitrary and irregular cross-sections. The Monotonic Upstream-Centered Scheme for Conservation Laws (MUSCL) and second-order Runge–Kutta methods is adopted to achieve second-order accuracy in space and time, respectively. The performance of the resulting scheme is evaluated by application in rectangular channels, trapezoidal channels, and a natural mountain river. The results are compared with analytical solutions and experimental or measured data. It is demonstrated that the numerical scheme can simulate shallow flows with arbitrary cross-section shapes in practical conditions.


2018 ◽  
Vol 11 (1) ◽  
pp. 163 ◽  
Author(s):  
Hyunjin Ju ◽  
Sun-Jin Han ◽  
Hyo-Eun Joo ◽  
Hae-Chang Cho ◽  
Kang Kim ◽  
...  

The optimized-section precast slab (OPS) is a half precast concrete (PC) slab that highlights structural aesthetics while reducing the quantity of materials by means of an efficient cross-sectional configuration considering the distribution of a bending moment. However, since a tapered cross section where the locations of the top and bottom flanges change is formed at the end of the member, stress concentration occurs near the tapered cross section because of the shear force and thus the surrounding region of the tapered cross section may become unintentionally vulnerable. Therefore, in this study, experimental and numerical research was carried out to examine the shear behaviour characteristics and performance of the OPS with a tapered cross section. Shear tests were conducted on a total of eight OPS specimens, with the inclination angle of the tapered cross section, the presence of topping concrete and the amount of shear reinforcement as the main test variables and a reasonable shear-design method for the OPS members was proposed by means of a detailed analysis based on design code and finite-element analysis.


1980 ◽  
Vol 47 (4) ◽  
pp. 855-860 ◽  
Author(s):  
E. Reissner

The equations of transverse bending of shear-deformable plates are used for the derivation of a system of one-dimensional equations for beams with unsymmetrical cross section, with account for warping stiffness, in addition to bending, shearing, and twisting stiffness. Significant results of the analysis include the observation that the rate of change of differential bending moment is given by the difference between torque contribution due to plate twisting moments and torque contribution due to plate shear stress resultants; a formula for shear center location which generalizes a result by Griffith and Taylor so as to account for transverse shear deformability and end-section warping restraint; a second-order compatibility equation for the differential bending moment; a contracted boundary condition of support for unsymmetrical cross-section beam theory in place of an explicit consideration of the warping deformation boundary layer; and construction of a problem where the effect of the conditions of support of the beam is such as to give noncoincident shear center and twist center locations.


Author(s):  
Ehsan Sadeghi ◽  
Majid Bahrami ◽  
Ned Djilali

In many practical instances such as basic design, parametric study, and optimization analysis of thermal systems, it is often very convenient to have closed form relations to obtain the trends and a reasonable estimate of the Nusselt number. However, finding exact solutions for many practical singly-connected cross-sections, such as trapezoidal microchannels, is complex. In the present study, the square root of cross-sectional area is proposed as the characteristic length scale for Nusselt number. Using analytical solutions of rectangular, elliptical, and triangular ducts, a compact model for estimation of Nusselt number of fully-developed, laminar flow in microchannels of arbitrary cross-sections with “H1” boundary condition (constant axial wall heat flux with constant peripheral wall temperature) is developed. The proposed model is only a function of geometrical parameters of the cross-section, i.e., area, perimeter, and polar moment of inertia. The present model is verified against analytical and numerical solutions for a wide variety of cross-sections with a maximum difference on the order of 9%.


2006 ◽  
Vol 14 (3) ◽  
pp. 22-25 ◽  
Author(s):  
N. Erdman ◽  
R. Campbell ◽  
S. Asahina

SEM observation of a specimen cross section can provide important information for research and development as well as failure analysis. In most cases, surface observation alone cannot provide information concerning the cross sectional structure of granular materials, layered materials, fibrous materials, and powders. Preparing highly-polished cross sections of these materials is both a science and an art.Typically, a cross section is prepared using mechanical means like conventional mechanical polishing methods or a microtome. The sample is first embedded in a holder or device, and then polished to achieve a flat cross section. In some cases, a staining procedure is used to highlight a specific component of the sample. Such methods can be lengthy procedures that require a great deal of skill, and can introduce artifacts into soft materials, deform the material around voids, or compress layers of soft and hard materials in composite samples. Mechanical polishing can miss fine details such as the presence of hairline cracks, and present a challenge to water-soluble phases.


A very general analysis is given of the phenomenon of shear lag in thin-walled cylindrical tubes, with single-cell cross sections of arbitrary shape, containing any number of concentrated longitudinal booms that carry direct stress only, and subjected to any longitudinal distribution of bending moment and torque. Two equations relating the distributions of direct and shearing stresses on the cross section are derived for the most general case where the tube is non-uniform because of an arbitrary longitudinal variation of wall thicknesses and boom areas. These equa­tions, which are remarkably simple in view of their generality, incor­porate all the requirements of equilibrium and compatibility and provide corrections to the stresses, curvature and twist calculated from the engineers’ theory of bending and torsion. They also govern the distri­bution of stresses arising from the application of self-equilibrating systems of tractions to the end cross sections. Exact solutions are ob­tained for the case of a uniform, but otherwise arbitrary, cross section under any polynomial distribution of bending moment and torque, and it is shown how conditions at the end cross sections can be satisfied with the aid of solutions of a simple eigenvalue problem. The equations are in a particularly ideal form for incorporating into a general purpose com­puter program for the automatic numerical solution of any problem of this type.


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