Modeling and prototype experiment of a six-DOF parallel micro-manipulator with nano-scale accuracy

Author(s):  
Yi Dong ◽  
Feng Gao ◽  
Yi Yue

This paper presents a high-accurate micro-manipulator featured with monolithic compliant structure, orthogonally arranged parallel mechanism and piezoelectric (PZT) actuation. 6-SPS mechanism is employed to provide six degrees of freedom (DOF), including three linear translations and three rotations. The kinematics and stiffness of the micro-manipulator is studied first in this paper. Then, the relationship between PZT nominal displacement and the end pose is derived. Aiming at achieving trajectories with nano-scale accuracy, a two-step strategy is proposed. Finite element analysis (FEA) is conducted to verify the kinematics and stiffness model. Finally, in order to demonstrate the performance of the micro-manipulator, experiments of typical trajectories are carried out. The experimental result shows that the proposed micro-manipulator is capable of achieving trajectories with nano-scale accuracy.

Author(s):  
Yukio Takeda ◽  
Hiroaki Funabashi

Abstract We propose an index for evaluating the force transmission characteristics in general N degree-of-freedom (dof) in-parallel wire-driven mechanisms (PWDMs) with N + 1 wires. The relationship between input force and output force in an N dof in-parallel actuated mechanism with only rigid links was used for defining the transmission index for a PWDM. The index has been applied to the kinematic synthesis of spatial six dof PWDM with seven wires, and novel PWDMs with high force transmissibility have been obtained.


2004 ◽  
Vol 127 (3) ◽  
pp. 515-519 ◽  
Author(s):  
Yongjun Lai ◽  
Marek Kujath ◽  
Ted Hubbard

A micro-machined manipulator with three kinematic degrees-of-freedom (DOF): x, y, and φ is presented. The manipulator is driven by three thermal actuators. A six DOF discrete spring-mass model of the compliant mechanism is developed which manifests the dynamic properties of the device. Numerical simulations are compared with experimental results.


2012 ◽  
Vol 251 ◽  
pp. 231-234
Author(s):  
Gang Li ◽  
Ya Dong Chen ◽  
Bo Wang ◽  
Wan Shan Wang

In this paper, we present the modeling and dynamics simulation of a six-DOF tunnel segment erector for tunnel boring machine (TBM), which is performed in the virtual prototype platform. The 3D virtual assembling model of a tunnel segment erector is built based on Pro/E software according to its design parameters such as structure and size. After the interference inspection, the model is imported into ADAMS through the interface module of Mech/Pro. The model is simplified and optimized reasonably and various constraints are applied under variety working conditions. The results of simulation show that the design has six degrees of freedom movement capacity which meets the design requirements. At the same time the dynamics characteristics of drives and the forces of each part are obtained and they will provide a boundary condition for strength check and basis for the power system design which is important for the further optimal design.


2018 ◽  
Vol 38 (3) ◽  
pp. 361-367 ◽  
Author(s):  
Haixia Wang ◽  
Xiao Lu ◽  
Wei Cui ◽  
Zhiguo Zhang ◽  
Yuxia Li ◽  
...  

Purpose Developing general closed-form solutions for six-degrees-of-freedom (DOF) serial robots is a significant challenge. This paper thus aims to present a general solution for six-DOF robots based on the product of exponentials model, which adapts to a class of robots satisfying the Pieper criterion with two parallel or intersecting axes among its first three axes. Design/methodology/approach The proposed solution can be represented as uniform expressions by using geometrical properties and a modified Paden–Kahan sub-problem, which mainly adopts the screw theory. Findings A simulation and experiments validated the correctness and effectiveness of the proposed method (general resolution for six-DOF robots based on the product of exponentials model). Originality/value The Rodrigues rotation formula is additionally used to turn the complex problem into a solvable trigonometric function and uniformly express six solutions using two formulas.


Author(s):  
Yi Dong ◽  
Feng Gao ◽  
Yi Yue ◽  
Jin Feng

This paper presents two compliant micro-manipulators with different structures. One uses 3-PRR mechanism while the other one adopts 3-RPR mechanism. Both of the two micro-manipulators have two translational degrees of freedom (DOF) and one rotational DOF. But the properties, such as workspace, of the two micro-manipulators are not the same. In this paper, the workspaces are studied and compared. First, the structural differences are presented. Then, the stiffness derivations of the two micro-manipulators are given and the workspaces are calculated considering the properties of piezoelectric (PZT) actuators. Finally the finite element analysis and prototype experiments are performed to validate the obtained results.


Author(s):  
Xi Wu ◽  
Jerzy T. Sawicki ◽  
Michael I. Friswell ◽  
George Y. Baaklini

The coupling between lateral and torsional vibrations has been investigated for a rotor dynamic system with breathing crack model. The stiffness matrix has been developed for the shaft element which accounts for the effect of the crack and all six degrees of freedom per node. Since the off-diagonal terms of the stiffness matrix represent the coupling of the respective modes, the special attention has been paid on accurate determination of their values. Based on the concepts of fracture mechanics, the variation of the stiffness matrix over the full shaft revolution is represented by the truncated cosine series where the fitting coefficient matrices are extracted from the stiffness matrices of the cracked shaft for a number of its different angular positions. The variation of the system eigenfrequencies and dynamic response of the rotor with two cracks have been studied for various shaft geometries, crack axial locations, and relative phase of cracks.


2004 ◽  
Vol 126 (6) ◽  
pp. 1113-1117 ◽  
Author(s):  
Raffaele Di Gregorio

The use of less than six degrees of freedom (dof) mechanisms instead of six-dof ones is always recommended when the application makes it possible, since their architectures and control are simpler to manufacture and implement respectively. Three-dof mechanisms constitute an important subset of less-than-six-dof mechanisms, since either translational or spherical motion can be obtained through three-dof spatial mechanisms and many industrial applications require the only translational or spherical motion. This paper presents a new translational parallel mechanism (TPM), named translational 3-URC. The new mechanism belongs to the parallel architectures with 3-URC topology, which contain another architecture that is a spherical parallel wrist. The proposed TPM is not overconstrained and has three equal legs whose kinematic pairs are three revolute pairs and one passive cylindrical pair per leg. Its actuated pairs are three revolute pair located on the frame. The position and velocity analyses of the translational 3-URC will be addressed and solved. Its singularity conditions will be written in explicit form and geometrically interpreted.


Author(s):  
Gustavo A. Roman ◽  
Jessica R. Bronson ◽  
Gloria J. Wiens ◽  
James F. Jones ◽  
James J. Allen

One of the challenges facing microrobotic manufacturing is the ability to sense interactions for force-guided assembly of small devices. There is a need for a force transducer with the ability to sense forces in multiple degrees-of-freedom in the mN range with resolution on the order of 10 μN for microassembly applications. This paper presents theoretical studies for developing a surface micromachined piezoresistive force transducer that can measure normal force in the z-direction and moments about the x and y-axes. The devices proposed here are based on a compliant platform design with integrated piezoresistive sensing elements fabricated in a modified SUMMiT process. Various configurations and sensor element layouts are explored to determine the relationship of the applied forces and moments experienced during assembly and the corresponding strain. Structural and finite element analysis is used to determine the elastic response of the device and establish the best locations and orientations of the sensing elements to effectively utilize the piezoresistive effect of the polysilicon sensors. Initial experiments show the polysilicon piezoresistors to have a gauge factor of approximately 25. The expected sensitivities for these devices are presented.


Robotica ◽  
2015 ◽  
Vol 35 (1) ◽  
pp. 224-240 ◽  
Author(s):  
Salvador Cobos-Guzman ◽  
David Palmer ◽  
Dragos Axinte

SUMMARYThis paper presents a novel kinematic approach for controlling the end-effector of a continuum robot for in-situ repair/inspection in restricted and hazardous environments. Forward and inverse kinematic (IK) models have been developed to control the last segment of the continuum robot for performing multi-axis processing tasks using the last six Degrees of Freedom (DoF). The forward kinematics (FK) is proposed using a combination of Euler angle representation and homogeneous matrices. Due to the redundancy of the system, different constraints are proposed to solve the IK for different cases; therefore, the IK model is solved for bending and direction angles between (−π/2 to +π/2) radians. In addition, a novel method to calculate the Jacobian matrix is proposed for this type of hyper-redundant kinematics. The error between the results calculated using the proposed Jacobian algorithm and using the partial derivative equations of the FK map (with respect to linear and angular velocity) is evaluated. The error between the two models is found to be insignificant, thus, the Jacobian is validated as a method of calculating the IK for six DoF.


2016 ◽  
Vol 16 (03) ◽  
pp. 1650080
Author(s):  
NERIMAN ÖZADA

The purpose of this study was to create a kinematic model of the knee joint with six degrees of freedom (DOF) and evaluate the effect of medial collateral ligament (MCL) and lateral collateral ligament (LCL) rupture on cartilage contact point distribution on the tibia during flexion. We hypothesized that collateral ligament contributions vary over six DOF of knee joint articulation and affect the cartilage contact point distribution during joint articulation. The ligament contributions and distribution of joint cartilage contact points cannot be fully assessed with simplified joint models or invasive experiments. Therefore, we developed a new model in which the tibia and femur centers of mass were determined from their surface geometry, and the displacement of the moving tibia was determined from the displacements of the attached ligaments. Compared to the intact knee, the tibia with the LCL removed had higher medial translation and lower valgus rotation. The tibia with the MCL removed had higher lateral translation and higher valgus rotation than the intact knee. At 0[Formula: see text], 30[Formula: see text], and 60[Formula: see text], the tibia with the LCL removed had more internal rotation than the intact knee. Understanding six DOF knee joint kinematics with integration of ligament contributions and cartilage contact positions is useful for the diagnosis of ligament injuries and the design of articulating surfaces for total arthroplasty.


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