Optimal dimensioning of redundantly actuated mechanism for maximizing energy efficiency and workspace via Taguchi method

Author(s):  
Sumin Park ◽  
Jehyeok Kim ◽  
Jay I Jeong ◽  
Jongwon Kim ◽  
Giuk Lee

A kinematic optimization of a redundantly actuated parallel mechanism is developed via the Taguchi method to maximize the sum of energy efficiency and workspace. In the optimization process, the energy consumption in a representative pathway of a predefined workspace is used as the performance index of the energy efficiency. The horizontal reach and stroke, and the vertical reach of mechanism, are used for the performance index of the workspace. The kinematic parameters of a chain that was added to the proposed non-redundantly actuated parallel mechanism as an extension to achieve redundant actuation are selected as the controllable factors. The velocity of the end-effector is considered to be a noise factor. Because the Taguchi method was originally used for robust optimization, we can improve the energy efficiency and workspace under various velocities for the end-effector. In the first stage of optimization, the number of controllable factors is reduced, and their correlations are eliminated using a response analysis. Quasi-optimized results are derived after the second stage of optimization. The optimized redundantly actuated parallel mechanism result is validated by comparing the energy efficiencies and workspaces of the original and optimal redundantly actuated parallel mechanisms.

Author(s):  
Hyunpyo Shin ◽  
Sungchul Lee ◽  
Woosung In ◽  
Jay I. Jeong ◽  
Jongwon Kim

We present an optimization procedure that uses the Taguchi method to maximize the mean stiffness and workspace of a redundantly actuated parallel mechanism at the same time. The Taguchi method is used to separate the more influential and controllable variables from the less influential ones among kinematic parameters in workspace analysis and stiffness analysis. In the first stage of optimization, the number of experimental variables is reduced by the response analysis. Quasi-optimal kinematic parameter group is obtained in the second stage of optimization after the response analysis. As a validation of the suggested procedure, the kinematic parameters of a planar 2-DOF parallel manipulator are optimized, which optimization procedure is used to investigate the optimal kinematic parameter groups between the length of the link and the stiffness.


Author(s):  
Sumin Park ◽  
Jongwon Kim ◽  
Giuk Lee

Previous studies on the optimal operation planning of redundantly actuated parallel mechanisms have focused on optimal torque distribution for a predefined trajectory. However, the optimized result obtained for a predefined trajectory cannot guarantee an optimal operation plan, because the torque distribution ability of a redundantly actuated parallel mechanism is highly dependent on the shape of the end-effector trajectory. Therefore, we can expect the redundantly actuated parallel mechanism performance to be enhanced when both the trajectory and torque distribution are optimized during the optimal operation planning stage. We propose a novel redundantly actuated parallel mechanism optimization procedure that can optimize both the end-effector trajectory and torque distribution. The proposed procedure is composed of two stages of optimizers, i.e. upper- and lower-level optimizers that generate the end-effector trajectory and distribute the torques along the generated trajectory, respectively. Composition of these two stages of the optimization procedure allows optimization of both the trajectory and torque distribution, despite the correlation between them. The proposed optimization procedure is simulated using two types of cost functions. All the simulation results show that the proposed procedure facilitates optimization of the end-effector trajectory and the torque distribution concurrently. Also, the cost function value is minimized to a greater extent than in the result with the optimal torque distribution along the initial trajectory.


Author(s):  
Hyunpyo Shin ◽  
SungCheul Lee ◽  
Woosung In ◽  
Jay I. Jeong ◽  
Jongwon Kim

We present an optimization procedure that uses the Taguchi method to optimize the mean stiffness and workspace of a redundantly actuated parallel mechanism. The kinematic parameters of a planar 2-DOF parallel manipulator are optimized to maximize the manipulator’s workspace and mean stiffness at the same time. Kinematic analysis is performed to obtain a constraint Jacobian and forward Jacobian. And stiffness analysis of the redundantly actuated parallel manipulator is performed based on the virtual work theorem. The Taguchi method is applied to separate the more influential and controllable variables from the less influential ones in the optimization procedure. In the first stage of optimization, the number of experimental variables is reduced by response analysis. And after the response analysis, quasi-optimal kinematic parameter group is obtained in the second stage of optimization. The optimization procedure was used to investigate the optimal kinematic parameter groups and the relationship between the length and the stiffness of the link.


2021 ◽  
Vol 18 (3) ◽  
pp. 172988142110177
Author(s):  
Jia Yonghao ◽  
Chen Xiulong

For spatial multibody systems, the dynamic equations of multibody systems with compound clearance joints have a high level of nonlinearity. The coupling between different types of clearance joints may lead to abundant dynamic behavior. At present, the dynamic response analysis of the spatial parallel mechanism considering the three-dimensional (3D) compound clearance joint has not been reported. This work proposes a modeling method to investigate the influence of the 3D compound clearance joint on the dynamics characteristics of the spatial parallel mechanism. For this purpose, 3D kinematic models of spherical clearance joint and revolute joint with radial and axial clearances are derived. Contact force is described as normal contact and tangential friction and later introduced into the nonlinear dynamics model, which is established by the Lagrange multiplier technique and Jacobian of constraint matrix. The influences of compound clearance joint and initial misalignment of bearing axes on the system are analyzed. Furthermore, validation of dynamics model is evaluated by ADAMS and Newton–Euler method. This work provides an essential theoretical basis for studying the influences of 3D clearance joints on dynamic responses and nonlinear behavior of parallel mechanisms.


2019 ◽  
Vol 11 (3) ◽  
Author(s):  
Xi Kang ◽  
Jian S. Dai

The parallel mechanism with a reconfigurable platform retains all advantages of parallel mechanisms and provides additional functions by virtue of the reconfigurable platform, leading to kinematic coupling between limbs that restricts development of the mechanism. This paper aims at dealing with kinematic coupling between limbs by investigating the transferability of limb constraints and their degrees of relevance to the platform constraints based on the geometric model of the mechanism. The paper applies screw-system theory to verifying the degree of relevance between limb constraint wrenches and platform constraint wrenches, and reveals the transferability of limb constraints, to obtain the final resultant wrenches and twists of the end effector. The proposed method is extended to parallel mechanisms with planar n-bar reconfigurable platforms, spherical n-bar reconfigurable platforms, and other spatial reconfigurable platforms and lends itself to a way of studying a parallel mechanism with a reconfigurable platform.


Author(s):  
S J Zhang ◽  
D J Sanger ◽  
D Howard

A parallel mechanism is one whose links and joints form two or more serially connected chains which join the fixed base and the end effector The mechanism of a multi-legged walking machine can be considered as a parallel mechanism whose base is not fixed and whose configuration changes during different phases of its gait. This paper presents methods for analysing the mechanics of parallel mechanisms and walking machines using vector and screw algebra Firstly, displacement analysis is covered; this includes general methods for deriving the position vector of any joint in any leg and for calculating the active joint displacements in any leg. Secondly, velocity analysis is covered which tackles the problem of calculating active joint velocities given the velocity, position and the orientation of the body and the positions of the feet. Thirdly, the static analysis of these classes of mechanisms using the principle of virtual work and screw algebra is given. Expressions are derived for the actuator forces and torques required to balance a given end effector (or body) wrench and, in the case of a walking machine, the ground reactions at the feet. Numerical examples are given to demonstrate the application of these methods.


2009 ◽  
Vol 1 (2) ◽  
Author(s):  
Cyril Quennouelle ◽  
Clément Gosselin

In this paper, the mobility, the kinematic constraints, the pose of the end-effector, and the static constraints that lead to the kinematostatic model of a compliant parallel mechanism are introduced. A formulation is then provided for its instantaneous variation—the quasi-static model. This new model allows the calculation of the variation in the pose as a linear function of the motion of the actuators and the variation in the external loads through two new matrices: the compliant Jacobian matrix and the Cartesian compliance matrix that give a simple and meaningful formulation of the model of the mechanism. Finally, a simple application to a planar four-bar mechanism is presented to illustrate the use of this model and the new possibilities that it opens, notably the study of the kinematics for any range of applied load.


2004 ◽  
Vol 126 (2) ◽  
pp. 307-318 ◽  
Author(s):  
Jay il Jeong ◽  
Dongsoo Kang ◽  
Young Man Cho ◽  
Jongwon Kim

We present a new kinematic calibration algorithm for redundantly actuated parallel mechanisms, and illustrate the algorithm with a case study of a planar seven-element 2-degree-of-freedom (DOF) mechanism with three actuators. To calibrate a nonredundantly actuated parallel mechanism, one can find actual kinematic parameters by means of geometrical constraint of the mechanism’s kinematic structure and measurement values. However, the calibration algorithm for a nonredundant case does not apply for a redundantly actuated parallel mechanism, because the angle error of the actuating joint varies with position and the geometrical constraint fails to be consistent. Such change of joint angle error comes from constraint torque variation with each kinematic pose (meaning position and orientation). To calibrate a redundant parallel mechanism, one therefore has to consider constraint torque equilibrium and the relationship of constraint torque to torsional deflection, in addition to geometric constraint. In this paper, we develop the calibration algorithm for a redundantly actuated parallel mechanism using these three relationships, and formulate cost functions for an optimization algorithm. As a case study, we executed the calibration of a 2-DOF parallel mechanism using the developed algorithm. Coordinate values of tool plate were measured using a laser ball bar and the actual kinematic parameters were identified with a new cost function of the optimization algorithm. Experimental results showed that the accuracy of the tool plate improved by 82% after kinematic calibration in a redundant actuation case.


Robotica ◽  
2016 ◽  
Vol 35 (8) ◽  
pp. 1747-1760 ◽  
Author(s):  
MohammadHadi FarzanehKaloorazi ◽  
Mehdi Tale Masouleh ◽  
Stéphane Caro

SUMMARYThis paper proposes an interval-based approach in order to obtain the obstacle-free workspace of parallel mechanisms containing one prismatic actuated joint per limb, which connects the base to the end-effector. This approach is represented through two cases studies, namely a 3-RPR planar parallel mechanism and the so-called 6-DOF Gough–Stewart platform. Three main features of the obstacle-free workspace are taken into account: mechanical stroke of actuators, collision between limbs and obstacles and limb interference. In this paper, a circle(planar case)/spherical(spatial case) shaped obstacle is considered and its mechanical interference with limbs and edges of the end-effector is analyzed. It should be noted that considering a circle/spherical shape would not degrade the generality of the problem, since any kind of obstacle could be replaced by its circumscribed circle/sphere. Two illustrative examples are given to highlight the contributions of the paper.


1999 ◽  
Author(s):  
Luc H. Rolland

Abstract Two novel 4-DOF very fast parallel robots were designed. This paper introduces the new parallel mechanism designs which are named the Manta and the Kanuk. In order to reduce manipulator overall costs, the actuator and encoder numbers are minimized to the exact effective degrees-of-freedoms (DOF) which is usually not the case in most parallel robot designs. The robots allow end-effector displacements along the three Cartesian translations and one platform transversal rotation. The two remaining rotations are blocked by the intrinsic mechanical structure including the rotation along the platform normal which is always limited in range. The main advantages are high stiffness through the multiple kinematic chain structure which allow for low mass designs. Moreover, they feature simple mechanical construction. Thus, it shall be possible to achieve very high throughput since high accelerations are feasible. To circumvent the known workspace limitations, the actuators were selected to be prismatic along linear axes. The applications are automated warehouse manipulation, mediatheque manipulation, machine tool tool changers, loading and unloading.


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