Noise calculation method of deep groove ball bearing caused by vibration of rolling elements considering raceway waviness

Author(s):  
Minjie Sun ◽  
Haojie Xu ◽  
Qi An

Raceway waviness error is the main reason to cause rolling elements to vibrate along axial direction and emit noise. In this paper, the mechanical analysis on deep groove ball bearing is carried out. With auto-correlation function, random surface waviness of both inner and outer raceways is simulated. A contact model of rolling elements and raceways considering surface waviness is established. Combining with the theory of acoustic equation, a calculation model is established for the noise caused by vibration of rolling elements and inner ring. The results show that with the decrease of machining accuracy, the noise of rolling elements increases due to axial vibration; with the increase of rotation speed, the noise also increases. Besides, the spectrum of radiation noise of inner raceway with different waviness amplitudes is given. The results indicate that the 3-D waviness on raceway surface has an influence on the vibration and the noise emitted by both rolling elements and inner ring, and provide guidance for sound control in deep groove rolling bearing.

2019 ◽  
Vol 9 (02) ◽  
pp. 39-43
Author(s):  
Muhamad Riva’i ◽  
Nanda Pranandita

Measurement of the damage of elements in bearing can be by measuring the vibration generated in the form of a frequency signal when the pad is rotating. Measurement of vibration on the bearing by using vibration measuring instrument. Damage to the rolling bearing includes damage to the cage, outer ring, inner ring and balls. The rolling bearings used in this study are deep groove ball bearing type 6003 RS with internal diameter (d) = 17 mm, outer diameter (D) = 35 mm, bearing thickness (B) = 10, number of rolling elements (Nb) = 10 pieces, and the diameter of the rolling element (Bd) = 4.75 mm. In the rotation of the bearing (Fr) = 2003 rpm (33.38 Hz) we found the experimental results of bearings that have been damaged in the outer race at 138 Hz frequency, inner race damage at 196 Hz frequency, (ball) at a frequency of 88.8 Hz and cage damage at a frequency of 13.8 Hz.


2019 ◽  
Vol 10 (02) ◽  
pp. 41-46
Author(s):  
Muhamad Riva’i ◽  
Nanda Pranandita

Measurement of the damage of elements in bearing can be by measuring the vibration generated in the form of a frequency signal when the pad is rotating. Measurement of vibration on the bearing by using vibration measuring instrument. Damage to the rolling bearing includes damage to the cage, outer ring, inner ring and balls. The rolling bearings used in this study are deep groove ball bearing type 6003 RS with internal diameter (d) = 17 mm, outer diameter (D) = 35 mm, bearing thickness (B) = 10, number of rolling elements (Nb) = 10 pieces, and the diameter of the rolling element (Bd) = 4.75 mm. In the rotation of the bearing (Fr) = 2003 rpm (33.38 Hz) we found the experimental results of bearings that have been damaged in the outer race at 138 Hz frequency, inner race damage at 196 Hz frequency, (ball) at a frequency of 88.8 Hz and cage damage at a frequency of 13.8 Hz


2014 ◽  
Vol 574 ◽  
pp. 21-26 ◽  
Author(s):  
Hua Rong Xin ◽  
Lin Zhu

The 3D nonlinear contact model of a deep groove ball bearing was established in ANSYS Workbench software. With the reasonable setting of the boundary conditions,the contact stress and deformation are calculated in Static Structural (ANSYS) by using the finite element method,and the contact stress and deformation of the inner ring, the outer ring and the rolling elements were obtained. Furthermore, the computational values are consistent with the Hertz values. The results show that solving the bearing contact problem with ANSYS Workbench software is feasible and it coincides with the stress and deformation of the actual situation. The FEM results provide reference for the design,optimization and failure analysis of rolling bearings and have practical engineering value.


Author(s):  
D Nélias ◽  
T Yoshioka

This paper describes a deep groove ball-bearing analysis which has been developed to simulate acoustic emission occurring during ball-bearing operation. The computer simulation is useful to clarify experimental research on rolling contact fatigue initiation using the acoustic emission technique. Results show the ability of the method to detect and to locate a subsurface defect, due to rolling contact fatigue, before the rolling bearing failure occurs. The subsurface defect can be accurately located within the inner ring of a deep groove ball-bearing operating under radial load.


2013 ◽  
Vol 395-396 ◽  
pp. 763-768 ◽  
Author(s):  
Qi Guo Sun ◽  
Yue Fei Wang ◽  
Ying Wang ◽  
Hong Bo Lv

The heat generating mechanism inside the cavity of rolling bearing is analyzed and the convective heat transfer coefficient of bearing raceway surface in different rotational speed is calculated under the oil-air lubrication and the spray lubrication in this paper. The fluid domain geometry model of deep groove ball bearing SKF6208 is established, employing the flow field module in Workbench. The comparing simulations of the temperatures of rolling bearing cavity under the oil-air lubrication to the spray lubrication are done in different rotational speed. The simulation results show that the highest temperature of bearing cavity with the oil-air lubrication is almost the same to the spray lubrication when the bearing rotational speed is lower, and the highest temperature of bearing cavity with the oil-air lubrication is far lower than the spray lubrication when the bearing rotational speed is higher. Those conclusions verify the advantages of the oil-air lubrication in high rotational speed.


2014 ◽  
Vol 487 ◽  
pp. 580-584
Author(s):  
Qi Guo Sun ◽  
Yue Fei Wang ◽  
Ying Wang ◽  
Peng Niu ◽  
Xiong Shi Wang

Speed of rolling bearing and flow rate of air have important influences on the bearing’s working temperature under the oil-air lubrication mode. Based on basic principle of lubrication, one of the heat productivity equations of deep groove ball bearing is selected to calculate the heat value of bearing’s cavity. The bearing’s temperature field is simulated by Fluent at different rotational speeds and air flow rates. Results of the simulation show that the highest temperatures of bearing have a quantitative relationship with the bearing’s rotational speeds. The relationships between the velocity of inlet and heat transfer coefficient, viscosity of the lubricant and the heating of bearing are analyzed in the end of this paper.


2014 ◽  
Vol 721 ◽  
pp. 113-117
Author(s):  
Nai Ming Miao

Due to the same series of rolling bearing standard part with the same topology structure and different dimension parameters, a series of rolling bearing products can be designed by parametric design method. Based on the development tool of Pro/Program and family table combined with three-dimensional modeling, this paper takes deep groove ball bearing for example to discuss the means and steps of rolling bearing parametric design. By entering the relevant parameters, such as the bearing outside diameter, bearing inside diameter, bearing width, ball number and other known conditions, we can accurately and quickly generate a new rolling bearing solid model. The result shows that in the design environment of Pro/ENGINEER, using parametric design to make three-dimensional modeling can shorten design cycle time and improve design efficiency significantly.


2013 ◽  
Vol 588 ◽  
pp. 257-265 ◽  
Author(s):  
Robert Kostek

This article presents a non-linear model of deep groove ball bearing and results of simulation. Vibrations of this bearing are studied for a wide range of clearance. An evolution from periodic to chaotic vibrations is visible due to increase of clearance. A number of phenomena associated with non-linear dynamics are observed, for instance: bistability, chaotic vibrations, windows of periodical vibrations, jump of amplitude, period-doubling cascade leading to chaos, bifurcation directly leading to chaos, and self-similarity of a Poincaré section. Moreover, amplitudes of vibrations are presented as functions of clearance. This provides an opportunity to select failure modes. Unfortunately, relations clearance amplitude and amplitude - clearance are ambiguous.


2011 ◽  
Vol 230-232 ◽  
pp. 1067-1071
Author(s):  
Bao Jian Yin ◽  
Xin Tao Xia

The stress and strain on the surfaces of a rolling bearing has an important significance in bearing lifespan estimate, fault analysis, and stiffness calculation. Aimed at the contact problem of a deep groove ball bearing based on ANSYS, this paper mainly discusses three technologies, viz., parameterized modeling technology, division technology, and meshing technology, to provide a new method for setting the contact parameters in the process of finite-element analysis. The result shows that the method proposed in this paper is practicable, only with a small error relative to the Hertzian theory.


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