Development of body force model for steady inlet distortions in high-speed multistage compressor

Author(s):  
Jin Guo ◽  
Jun Hu

This study aims at establishing a three-dimensional numerical model, compressor aerodynamic performance analysis model, to simulate the impact of complicated distorted flow on multistage axial flow compressor based on the body force model. The model solves the compressible three-dimensional Euler equations, which are modified to include source terms representing the effect of the blade rows. In this study, the association between blade source terms and entry Mach number together with attack angle could be established with the deviation angle model and loss model. In this paper, compressor aerodynamic performance analysis model is used to evaluate the effect of inlet circumferential total pressure distortion and swirl distortion on a five-stage high-pressure compressor. Calculated operating maps for compressor agree well with the experimental results. Meanwhile, the traveling process of inlet distortions in the multistage compressor is correctly revealed. The wide application prospect of the model can be seen in the area of inlet distortion problems.

Author(s):  
Jin Guo ◽  
Jun Hu

The aim of this article is to develop a three-dimensional computational model to simulate the traveling process of inlet distortion in fan and compressor with low calculated costs. The model is established based on the body force model in the framework of modern Computational Fluid Dynamics technology. The flow is assumed to be axisymmetric in each meridional blade passage. The impact of the solid blade shapes on airflow is modeled with blade blockage factor and blade body force. The relationships between blade body force and blade inlet Mach number together with attack angle are established with the deviation angle model and loss model. Meanwhile, the effect of the turbulent mixing is also taken into consideration. This developed computational code is then applied to the investigation of a transonic fan rotor and of a four-stage low-speed axial compressor under clean and distorted inlet condition. The predicted performance of both the fan rotor and the four-stage compressor with clean inlet are in line with the experimental results. A quantitative comparison is made between the computational results and the measurement data of the fan rotor with inlet distortion. Additionally, the transfer behavior of inlet distortion in the four-stage compressor is simulated by the model. All results demonstrate the effectiveness and practicability of the model.


2016 ◽  
Vol 26 (7) ◽  
pp. 2048-2065 ◽  
Author(s):  
William Thollet ◽  
Guillaume Dufour ◽  
Xavier Carbonneau ◽  
Florian Blanc

Purpose The purpose of this paper is to explore a methodology that allows to represent turbomachinery rotating parts by replacing the blades with a body force field. The objective is to capture interactions between a fan and an air intake at reduced cost, as compared to full annulus unsteady computations. Design/methodology/approach The blade effects on the flow are taken into account by adding source terms to the Navier-Stokes equations. These source terms give the proper amount of flow turning, entropy, and blockage to the flow. Two different approaches are compared: the source terms can be computed using an analytic model, or they can directly be extracted from RANS computations with the blade’s geometry. Findings The methodology is first applied to an isolated rotor test case, which allows to show that blockage effects have a strong impact on the performance of the rotor. It is also found that the analytic body force model underestimates the mass flow in the blade row for choked conditions. Finally, the body force approach is used to capture the coupling between a fan and an air intake at high angle of attacks. A comparison with full annulus unsteady computations shows that the model adequately captures the potential effects of the fan on the air intake. Originality/value To the authors’ knowledge, it is the first time that the analytic model used in this paper is combined with the blockage source terms. Furthermore, the capability of the model to deal with flows in choked conditions was never assessed.


Author(s):  
Hanxuan Zeng ◽  
Xinqian Zheng ◽  
Mehdi Vahdati

Abstract The occurrence of stall and surge in axial compressors has a great impact on the performance and reliability of aero-engines. Accurate and efficient prediction of the key features during these events has long been the focus of engine design processes. In this paper, a new body-force model that can capture the three-dimensional and unsteady features of stall and surge in compressors at a fraction of time required for URANS computations is proposed. To predict the rotating stall characteristics, the deviation of local airflow angle from the blade surface is calculated locally during the simulation. According to this local deviation, the computational domain is divided into stalled and forward flow regions, and the body-force field is updated accordingly; to predict the surge characteristics, the local airflow direction is used to divide the computational domain into reverse flow regions and forward flow regions. A single-stage axial compressor and a three-stage axial compressor are used to verify the proposed model. The results show that the method is capable of capturing stall and surge characteristics correctly. Compared to the traditional fully three-dimensional URANS method (fRANS), the simulation time for multi-stage axial compressors is reduced by 1 to 2 orders of magnitude.


Author(s):  
R. V. Chima

In this work computational models were developed and used to investigate applications of vortex generators (VGs) to turbomachinery. The work was aimed at increasing the efficiency of compressor components designed for the NASA Ultra Efficient Engine Technology (UEET) program. Initial calculations were used to investigate the physical behavior of VGs. A parametric study of the effects of VG height was done using 3-D calculations of isolated VGs. A body force model was developed to simulate the effects of VGs without requiring complicated grids. The model was calibrated using 2-D calculations of the VG vanes and was validated using the 3-D results. Then three applications of VGs to a compressor rotor and stator were investigated: 1. The results of the 3-D calculations were used to simulate the use of small casing VGs used to generate rotor preswirl or counterswirl. Computed performance maps were used to evaluate the effects of VGs. 2. The body force model was used to simulate large partspan splitters on the casing ahead of the stator. Computed loss buckets showed the effects of the VGs. 3. The body force model was also used to investigate the use of tiny VGs on the stator suction surface for controlling secondary flows. Near-surface particle traces and exit loss profiles were used to evaluate the effects of the VGs.


2018 ◽  
Vol 860 ◽  
pp. 739-766 ◽  
Author(s):  
Rémi Bourguet

The flow-induced vibrations of an elastically mounted circular cylinder, free to oscillate in an arbitrary direction and forced to rotate about its axis, are examined via two- and three-dimensional simulations, at a Reynolds number equal to 100, based on the body diameter and inflow velocity. The behaviour of the flow–structure system is investigated over the entire range of vibration directions, defined by the angle $\unicode[STIX]{x1D703}$ between the direction of the current and the direction of motion, a wide range of values of the reduced velocity $U^{\star }$ (inverse of the oscillator natural frequency) and three values of the rotation rate (ratio between the cylinder surface and inflow velocities), $\unicode[STIX]{x1D6FC}\in \{0,1,3\}$, in order to cover the reference non-rotating cylinder case, as well as typical slow and fast rotation cases. The oscillations of the non-rotating cylinder ($\unicode[STIX]{x1D6FC}=0$) develop under wake-body synchronization or lock-in, and their amplitude exhibits a bell-shaped evolution, typical of vortex-induced vibrations (VIV), as a function of $U^{\star }$. When $\unicode[STIX]{x1D703}$ is increased from $0^{\circ }$ to $90^{\circ }$ (or decreased from $180^{\circ }$ to $90^{\circ }$), the bell-shaped curve tends to monotonically increase in width and magnitude. For all angles, the flow past the non-rotating body is two-dimensional with formation of two counter-rotating spanwise vortices per cycle. The behaviour of the system remains globally the same for $\unicode[STIX]{x1D6FC}=1$. The principal effects of the slow rotation are a slight amplification of the VIV-like responses and widening of the vibration windows, as well as a limited asymmetry of the responses and forces about the symmetrical configuration $\unicode[STIX]{x1D703}=90^{\circ }$. The impact of the fast rotation ($\unicode[STIX]{x1D6FC}=3$) is more pronounced: VIV-like responses persist over a range of $\unicode[STIX]{x1D703}$ but, outside this range, the system is found to undergo a transition towards galloping-like oscillations characterised by amplitudes growing unboundedly with $U^{\star }$. A quasi-steady modelling of fluid forcing predicts the emergence of galloping-like responses as $\unicode[STIX]{x1D703}$ is varied, which suggests that they could be mainly driven by the mean flow. It, however, appears that flow unsteadiness and body motion remain synchronised in this vibration regime where a variety of multi-vortex wake patterns are uncovered. The interaction with flow dynamics results in deviations from the quasi-steady prediction. The successive steps in the evolution of the vibration amplitude versus $U^{\star }$, linked to wake pattern switch, are not captured by the quasi-steady approach. The flow past the rapidly-rotating, vibrating cylinder becomes three-dimensional over an interval of $\unicode[STIX]{x1D703}$ including the in-line oscillation configuration, with only a minor effect on the system behaviour.


Author(s):  
Benjamin Godard ◽  
Edouard De Jaeghere ◽  
Nabil Ben Nasr ◽  
Julien Marty ◽  
Raphael Barrier ◽  
...  

With the rise of ultra high bypass ratio turbofan and shorter and slimmer inlet geometries compared to classical architectures, designers face new challenges as nacelle and fan design cannot anymore be addressed independently. This paper reviews CFD methods developed to simulate inlet-fan interactions and suitable for industrial design cycles. In addition to the reference isolated fan and nacelle models, the methodologies evaluated in this study consist of two fan modeling approaches, an actuator disc and body-force source terms. The configuration is a modern turbofan with a high bypass ratio under cross-wind. Results are compared to experimental data. As to be predicted, the body-force modeling approach enables early inlet reattachment. In addition, it provides a representative flow deviation across the fan zone which enables performance and stability assessments.


Author(s):  
Vaibhav K. Arghode ◽  
Pramod Kumar ◽  
Yogendra Joshi ◽  
Thomas S. Weiss ◽  
Gary Meyer

Effective air flow distribution through perforated tiles is required to efficiently cool servers in a raised floor data center. We present detailed computational fluid dynamics (CFD) modeling of air flow through a perforated tile and its entrance to the adjacent server rack. The realistic geometrical details of the perforated tile, as well as of the rack are included in the model. Generally models for air flow through perforated tiles specify a step pressure loss across the tile surface, or porous jump model based on the tile porosity. An improvement to this includes a momentum source specification above the tile to simulate the acceleration of the air flow through the pores, or body force model. In both of these models geometrical details of tile such as pore locations and shapes are not included. More details increase the grid size as well as the computational time. However, the grid refinement can be controlled to achieve balance between the accuracy and computational time. We compared the results from CFD using geometrical resolution with the porous jump and body force model solution as well as with the measured flow field using Particle Image Velocimetry (PIV) experiments. We observe that including tile geometrical details gives better results as compared to elimination of tile geometrical details and specifying physical models across and above the tile surface. A modification to the body force model is also suggested and improved results were achieved.


Author(s):  
Palak Saini ◽  
Jeff Defoe

Abstract Body force models enable inexpensive numerical simulations of turbomachinery. The approach replaces the blades with sources of momentum/energy. Such models capture a “smeared out” version of the blades’ effect on the flow, reducing computational cost. The body force model used in this paper has been widely used in aircraft engine applications. Its implementation for low speed, low solidity (few blades) turbomachines, such as automotive cooling fans, enables predictions of cooling flows and component temperatures without calibrated fan curves. Automotive cooling fans tend to have less than 10 blades, which is approximately 50% of blade counts for modern jet engine fans. The effect this has on the body force model predictions is unknown and the objective of this paper is to quantify how varying blade count affects the accuracy of the predictions for both uniform and non-uniform inflow. The key findings are that reductions in blade metal blockage combined with spanwise flow redistribution drives the body force model to more accurately predict work coefficient as the blade count decreases, and that reducing the number of blades is found to have negligible impacts on upstream influence and distortion transfer in non-uniform inflow until extremely low blade counts (such as 2) are applied.


2007 ◽  
Vol 51 (02) ◽  
pp. 182-186
Author(s):  
Tracie J. Barber

The accurate prediction of ground effect aerodynamics is an important aspect of wing-in-ground (WIG) effect vehicle design. When WIG vehicles operate over water, the deformation of the nonrigid surface beneath the body may affect the aerodynamic performance of the craft. The likely surface deformation has been considered from a theoretical and numerical position. Both two-dimensional and three-dimensional cases have been considered, and results show that any deformation occurring on the water surface is likely to be caused by the wing tip vortices rather than an increased pressure distribution beneath the wing.


Author(s):  
Quentin J. Minaker ◽  
Jeffrey J. Defoe

Modern aircraft engines must accommodate inflow distortions entering the engines as a consequence of modifying the size, shape, and placement of the engines and/or nacelle to increase propulsive efficiency and reduce aircraft weight and drag. It is important to be able to predict the interactions between the external flow and the fan early in the design process. This is challenging due to computational cost and limited access to detailed fan/engine geometry. In this, the first part of a two part paper, we present a design process that produces a fan gas path and body force model with performance representative of modern high bypass ratio turbofan engines. The target users are those with limited experience in turbomachinery design or limited access to fan geometry. We employ quasi-1D analysis and a series of simplifying assumptions to produce a gas path and the body force model inputs. Using a body force model of the fan enables steady computational fluid dynamics simulations to capture fan–distortion interaction. The approach is verified for the NASA Stage 67 transonic fan. An example of the design process is also included; the model generated is shown to meet the desired fan stagnation pressure ratio and thrust to within 1%.


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