An Investigation into the Effect of Compaction on the Mechanical Performance of a 3D Reinforced Advanced Composite

2007 ◽  
Vol 15 (7) ◽  
pp. 535-543
Author(s):  
G. Stewart ◽  
A.T. McIlhagger ◽  
J.P. Quinn ◽  
S. King

Industries such as aerospace, marine, automotive and construction are now embracing advanced composites processed using resin infusion techniques. These composites consist of complex fibrous reinforcements and polymeric matrices. They can offer lower costs and equivalent or greater performance than can composites produced via more expensive traditional techniques such as autoclaving. As a result they are gaining increasing acceptance. One such material is a 3D fibre reinforced composite which possesses superior strength and stiffness in the through-the-thickness (T-T-T) direction compared to 2D composites due to their T-T-T binder tows. However, due to the T-T-T binder it is harder to achieve the required high fibre volume fraction (Vf) for optimum performance. This paper investigates a 3D fibre reinforced composite and how its structure and mechanical properties are affected by increasing Vf. Some preliminary results in this paper were presented as a conference paper at IMC23 in August 2006.

2011 ◽  
Vol 471-472 ◽  
pp. 20-25 ◽  
Author(s):  
Mansur Ahmed ◽  
Md. Saiful Islam ◽  
Qumrul Ahsan ◽  
Md Mainul Islam

Natural fibres offer a number of benefits as reinforcement for synthetic polymers since they have high specific strength and stiffness, high impact strength, biodegradability etc. The aim of this study is to fabricate and determine the performance of unidirectional silk fibre reinforced polymer composites. In the present initial study, alkali treated silk fibres were incorporated as reinforcing agent, while a mixture of 20% maleic anhydride grafted polypropylene (MAPP) and commercial grade polypropylene (PP) was used as matrix element. The unidirectional composites were fabricated by using hot compression machine under specific pressure, temperature and varying fibre loading. Tensile, flexural, impact and hardness tests were carried out by varying silk fibre volume fraction. Composites containing 45% fibre volume fraction had higher tensile and flexural strength, Young’s modulus and flexural modulus compared to other fabricated composites including those with untreated silk fibres. SEM micrographs were taken to examine composite fracture surface and interfacial adhesion between silk fibre and the matrix. These micrographs suggested less fibre pull out and better interfacial bonding for 40% fibre reinforced composites.


2020 ◽  
Vol 26 (4) ◽  
pp. 699-706
Author(s):  
Feras Korkees ◽  
James Allenby ◽  
Peter Dorrington

Purpose 3D printing of composites has a high degree of design freedom, which allows for the manufacture of complex shapes that cannot be achieved with conventional manufacturing processes. This paper aims to assess the design variables that might affect the mechanical properties of 3D-printed fibre-reinforced composites. Design/methodology/approach Markforged Mark-Two printers were used to manufacture samples using nylon 6 and carbon fibres. The effect of fibre volume fraction, fibre layer location and fibre orientation has been studied using three-point flexural testing. Findings The flexural strength and stiffness of the 3D-printed composites increased with increasing the fibre volume fraction. The flexural properties were altered by the position of the fibre layers. The highest strength and stiffness were observed with the reinforcement evenly distributed about the neutral axis of the sample. Moreover, unidirectional fibres provided the best flexural performance compared to the other orientations. 3D printed composites also showed various failure modes under bending loads. Originality/value Despite multiple studies available on 3D-printed composites, there does not seem to be a clear understanding and consensus on how the location of the fibre layers can affect the mechanical properties and printing versatility. Therefore, this study covered this design parameter and evaluated different locations in terms of mechanical properties and printing characteristics. This is to draw final conclusions on how 3D printing may be used to manufacture cost-effective, high-quality parts with excellent mechanical performance.


2007 ◽  
Vol 334-335 ◽  
pp. 113-116 ◽  
Author(s):  
R. Umer ◽  
S. Bickerton ◽  
Alan Fernyhough

Liquid Composite Moulding (LCM) processes are commonly used techniques for the manufacture of advanced composite structures. This study explores the potential of wood fibres as reinforcement for LCM preforms, considering mats produced using dry and wet methods. The compaction response of these mats has been investigated with and without the presence of a test fluid. Permeability of these mats was also measured as a function of fibre volume fraction. Reinforcement permeability and compaction response data were used to model two different LCM processes. The simulation results have been compared with experiments.


2018 ◽  
Vol 64 (2) ◽  
pp. 79-96
Author(s):  
Yabo Wang ◽  
H. T. Liu ◽  
G. F. Dou ◽  
C. H. Xi ◽  
L. Qian

Abstract This paper aims to study the effect of reinforcement configuration (steel fibre and rebar) on the mechanical performance of composite slabs of the same total steel contents. We manufactured four pieces of fullscale multi-ribbed composite prefabricated slabs with different reinforcement configurations by using steel fibrereinforced concrete, foam concrete, and normal concrete. The multi-ribbed composite prefabricated slab has many excellent properties, such as light weight, good thermal and sound insulation. Thus, it can be applied to fabricated structures. In addition, the composite prefabricated slabs with the same total steel contents but with different reinforcement configurations were studied under the same static load, and many technical indicators such as crack resistance capacity, yield load, ultimate load capacity, maximum deflection, destructive pattern, and stress of steel rebar were obtained. Results indicate reinforcement configuration has a significant effect on the mechanical performance of composite prefabricated slabs with the same total steel contents, and composite prefabricated slabs reinforced with longitudinal rebar and steel fibre (volume fraction is 1.5%) have the best mechanical performance and ductility.


2021 ◽  
pp. 096739112110239
Author(s):  
Sheedev Antony ◽  
Abel Cherouat ◽  
Guillaume Montay

Nowadays natural fibre composites have gained great significance as reinforcements in polymer matrix composites. Composite material based on a polymer matrix reinforced with natural fibres is extensively used in industry due to their biodegradability, recyclability, low density and high specific properties. A study has been carried out here to investigate the fibre volume fraction effect of hemp fibre woven fabrics/PolyPropylene (PP) composite laminates on the tensile properties and impact hammer impact test. Initially, composite sheets were fabricated by the thermal-compression process with desired number of fabric layers to obtain composite laminates with different fibre volume fraction. Uniaxial, shear and biaxial tensile tests were performed and mechanical properties were calculated. Impact hammer test was also carried out to estimate the frequency and damping parameters of stratified composite plates. Scanning Electron Microscope (SEM) analysis was performed to observe the matrix and fibre constituent defects. Hemp fabrics/PP composite laminates exhibits viscoelastic behaviour and as the fibre volume fraction increases, the viscoelastic behaviour decreases to elastic behaviour. Due to this, the tensile strength increases as the fibre content increases. On the other hand, the natural frequency increases and damping ratio decrease as the fibre volume fraction increases.


Sign in / Sign up

Export Citation Format

Share Document