Preparation and characterization of magnetorheological elastic polishing composites

2019 ◽  
Vol 30 (10) ◽  
pp. 1481-1492 ◽  
Author(s):  
Zhiqiang Xu ◽  
Qiuliang Wang ◽  
Kejun Zhu ◽  
Shengqiang Jiang ◽  
Heng Wu ◽  
...  

Magnetorheological elastic polishing composites, a new type of polishing material using magnetorheological elastomers as a binder, were developed to solve the problems of low processing efficiency and difficulty controlling the machining process in current polishing technology. A set of heat–magnet–force-coupled devices was designed and used to prepare isotropic and anisotropic silicon rubber–based magnetorheological elastic polishing composites by magnetic field–assisted compression molding technology. Then, the microstructure and properties of magnetorheological elastic polishing composites were characterized by X-ray diffraction, optical microscope, electronic universal testing machine, and microscratch tester. The results show that magnetorheological elastic polishing composite is a polymer-based composite composed of rubber and micro/nanoparticles, and the magnetic field applied during the preparation process causes the interior of the magnetorheological elastic polishing composites to appear as chains and columns formed by iron particles. The compressive elastic modulus and scratch resistance of magnetorheological elastic polishing composites increase with the increase in the surrounding magnetic field strength. The main reason for the above phenomena is related to the change in the microstructure of magnetorheological elastic polishing composites induced by an external magnetic field. Finally, a simple application of magnetorheological elastic polishing composites in polishing proves that magnetorheological elastic polishing composites can be applied to mechanical processing to achieve magnetically controlled polishing.

2010 ◽  
Vol 428-429 ◽  
pp. 117-121 ◽  
Author(s):  
Jian Qiang Liu ◽  
Xing Cheng Zhang ◽  
You Yong Dai ◽  
Hong Di Xiao ◽  
Shi Shen Yan ◽  
...  

A new organometallic palladium coordinated liquid crystal that is written by PdS4 has been synthesized by chelating reaction of the tetrachloropalladate (PdCl42-) and the star-like liquid crystal (S4) containing four butoxyazobenzene mesogens in its periphery. The structure and liquid crystallinity (LC) of PdS4 were characterized by infrared absorption spectroscopy (IR), ultraviolet absorption spectra (UV), nuclear magnetic resonance spectroscopy (NMR), elemental analysis (EA), polarizing optical microscope (POM), X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The phase behavior of PdS4 is Cr167N232I200N170Cr, its melting point and clearing temperature are higher than those of the free azo ligand S4, its mesophase range is broader than S4’s. It will be used as a new type photoelectric functional material in the future.


2021 ◽  
Author(s):  
Jin Zhang ◽  
Fuzhu Han

Abstract High processing efficiency and low environmental pollution have been recognized as important goals of sustainable electrical discharge machining (EDM). This paper proposed a sustainable and efficient EDM method called rotating short arc milling. In order to improve the processing efficiency and reduce pollutant emissions, the principles of this method to achieve high material removal rate (MRR), low tool electrode wear rate (TEWR) and environmentally friendly dielectric are described separately. The rotating short arcs generated by the compound field can improve the machining efficiency. The action of the magnetic field and the internal high-pressure dielectric can quickly remove the debris avoiding irregular discharge, thereby improving the machining quality. Due to the attraction effect of the magnetic field on the debris, several debris adhere to the processing end of the tool electrode to form a protective layer and participates in the processing as a part of the tool electrode, which can reduce the tool electrode wear. Tap water is used as the working fluid to reduce pollutants generated during processing. Then, a series of experiments are conducted to study the influence of process parameters on the processing of GH4169 superalloy. The results show that the machining voltage, machining depth and magnetic field strength are the three most important factors that affect the efficiency and sustainability of rotating short arc milling. Furthermore, the optimal process parameters are obtained by using gray relational analysis method to optimize the machining process in terms of high efficiency and environmental protection.


2006 ◽  
Vol 314 ◽  
pp. 25-32
Author(s):  
Tetsuo Uchikoshi ◽  
Tohru Suzuki ◽  
Hideo Okuyama ◽  
Yoshio Sakka

Highly crystalline-textured alumina ceramics were fabricated by electrophoretic deposition (EPD) in a strong magnetic field of 12 T. Preferred orientation of the bulk was controlled by changing the direction of the applied electric field E relative to the magnetic field B during the EPD. Average orientation angle of the prepared monoliths as a function of the angle between the vectors E and B, ϕ B-E was estimated from the X-ray diffraction analysis. Alumina/alumina laminar composites with crystalline- oriented layers were also fabricated by alternately changing the ϕ B-E layer by layer during EPD in a magnetic field of 12 T.


2014 ◽  
Vol 1 (1) ◽  
Author(s):  
G. Tosolini ◽  
J. M. Michalik ◽  
R. Córdoba ◽  
J. M. de Teresa ◽  
F. Pérez-Murano ◽  
...  

AbstractWe present the magnetic characterization of cobalt wires grown by focused electron beam-induced deposition (FEBID) and studied using static piezoresistive cantilever magnetometry. We have used previously developed high force sensitive submicron-thick silicon piezoresistive cantilevers. High quality polycrystalline cobalt microwires have been grown by FEBID onto the free end of the cantilevers using dual beam equipment. In the presence of an external magnetic field, the magnetic cobalt wires become magnetized, which leads to the magnetic field dependent static deflection of the cantilevers. We show that the piezoresistive signal from the cantilevers, corresponding to a maximum force of about 1 nN, can be measured as a function of the applied magnetic field with a good signal to noise ratio at room temperature. The results highlight the flexibility of the FEBID technique for the growth of magnetic structures on specific substrates, in this case piezoresistive cantilevers.


Author(s):  
Mahendran Samykano ◽  
Ram Mohan ◽  
Shyam Aravamudhan

This paper presents results and discussion from a comprehensive morphological and crystallographic characterization of nickel nanowires synthesized by template-based electrodeposition method. In particular, the influence of magnetic and electric field (current density) conditions during the synthesis of nickel nanowires was studied. The structure and morphology of the synthesized nanowires were studied using Helium ion microscopy (HIM) and scanning electron microscopy (SEM) methods. The HIM provided higher quality data and resolution compared to conventional SEM imaging. The crystallographic properties of the grown nanowires were also studied using X-ray diffraction (XRD). The results clearly indicated that the morphological and crystallographic properties of synthesized nickel nanowires were strongly influenced by the applied magnetic field and current density intensity during the synthesis process.


1987 ◽  
Vol 40 (6) ◽  
pp. 755 ◽  
Author(s):  
AZ Kazbegi ◽  
GZ Machabeli ◽  
G Melikidze

The generation of radio waves in the plasma of the pulsar magnetosphere is considered taking into account the inhomogeneity of the dipole magnetic field. It is shown that the growth rate of the instability of the electromagnetic waves calculated in the non-resonance case turns out to be of the order of 1/ TO (where TO is the time of plasma escape from the light cylinder). However, the generation of electromagnetic waves from a new type Cherenkov resonance is possible, occurring when the particles have transverse velocities caused by the drift due to the inhomogeneity of the magnetic field. Estimates show that the development of this type of instability is possible only for pulsars with ages which exceed 104 yr. We make an attempt to explain some peculiarities of 'typical' pulsar emission on the basis of the model developed.


2021 ◽  
Vol 105 ◽  
pp. 25-41
Author(s):  
Parminder Singh ◽  
D.R. Prajapati ◽  
Shankar Sehgal

This paper presents the current major research developments and growths in the area of microwave hybrid heating-based joining of similar and dissimilar materials. The study discusses on the different types of specimen materials, susceptor materials, fillers and microwave power level used by researchers for joining process. Comparative studies of joints using different parametric conditions are also mentioned. Physical characterization of joint has been investigated with optical microscope, scanning electron microscope, energy dispersive spectroscopy, electron probe micro analysis, X-ray diffraction and mechanically with hardness test, tensile test, 3-point bend test, impact test. Various methods for design of experiment and optimization are also used to obtain better results. Current study will facilitate the proper choice of input parameters for easy and good joints formation through the microwave hybrid heating method.


2014 ◽  
Vol 1044-1045 ◽  
pp. 128-132
Author(s):  
Chen Jie Shi ◽  
Xiao Yan Li ◽  
Xia Wang ◽  
Yuan Wen Wang ◽  
Zhen Lu ◽  
...  

To improve the compatibility of montmorillonite (MMT) with polymer. A kind of organic intercalation agent was applied in the intercalating organic modification of montmorillonite (OMMT) through ion exchange method, and a kind of silane coupling agent was further used to do the organic treatment. The SEBS/OMMTs composites were also prepared by melt blending. Structure and characterization of the modified MMTs were investigated by Fourier Transform infrared (FT-IR), wide angle X-ray diffraction (WAXRD), and the thermal stability were characterized by Thermogravimetric analysis (TGA). The dispersion status of MMTs were evaluated by scanning electron microscope (SEM) and the composites were tested by universal material testing machine. The FTIR results initial displayed that OMMTs had the absorption peak of organic functional groups. The XRD results showed that compared to Na+-MMT(1.47 nm), the layer spacing of H-OMMT increased to 3.27 nm, the above two results showed the organic modification of MMT had succeed. The results of TGA showed that OMMTs had a weight loss of organics. The SEM demonstrated that H-OMMT had the best dispersion status in SEBS matrix, and Na+-MMT was the worst.


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