Particle abrasion of lifting elbow in dilute pneumatic conveying

Author(s):  
Yun Ji ◽  
Songyong Liu ◽  
Dianrong Gao ◽  
Jianhua Zhao

Elbows are widely used in various industrial fields and are important for industrial applications. In this study, Eulerian coupling method was used to address the fluid-particle, and particle-particle interactions in a gas-solid two-phase flow while considering the effects of lifting angle, airflow velocity, and solid mass flow rate. The Hertz-Mindlin contact model and empirical Erosion/Corrosion Research Center erosion model were used to predict erosion in a lifting elbow, and the erosion ratio was used for validation with the experimental results. Experimental results indicated that the established model herein is accurate with different airflow velocities and lifting angles. The orthogonal design method was applied to the simulation scheme design, and range and variance analyses were used for the analysis of the results. Results indicated that the solid mass flow rate most affected elbow erosion comparing with lifting angles and airflow velocities. Additionally, the effect of the elbow lifting angle on the erosion mechanism was considered, and results indicated that the maximum erosion region is independent of the airflow velocity, lifting angle, and solid mass flow rate.

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Yoon Jo Kim ◽  
Yogendra K. Joshi ◽  
Andrei G. Fedorov ◽  
Young-Joon Lee ◽  
Sung-Kyu Lim

It is now widely recognized that the three-dimensional (3D) system integration is a key enabling technology to achieve the performance needs of future microprocessor integrated circuits (ICs). To provide modular thermal management in 3D-stacked ICs, the interlayer microfluidic cooling scheme is adopted and analyzed in this study focusing on a single cooling layer performance. The effects of cooling mode (single-phase versus phase-change) and stack/layer geometry on thermal management performance are quantitatively analyzed, and implications on the through-silicon-via scaling and electrical interconnect congestion are discussed. Also, the thermal and hydraulic performance of several two-phase refrigerants is discussed in comparison with single-phase cooling. The results show that the large internal pressure and the pumping pressure drop are significant limiting factors, along with significant mass flow rate maldistribution due to the presence of hot-spots. Nevertheless, two-phase cooling using R123 and R245ca refrigerants yields superior performance to single-phase cooling for the hot-spot fluxes approaching ∼300 W/cm2. In general, a hybrid cooling scheme with a dedicated approach to the hot-spot thermal management should greatly improve the two-phase cooling system performance and reliability by enabling a cooling-load-matched thermal design and by suppressing the mass flow rate maldistribution within the cooling layer.


2018 ◽  
Vol 8 (9) ◽  
pp. 1413 ◽  
Author(s):  
Dan Yao ◽  
Kwongi Lee ◽  
Minho Ha ◽  
Cheolung Cheong ◽  
Inhiug Lee

A new pump, called the hybrid airlift-jet pump, is developed by reinforcing the advantages and minimizing the demerits of airlift and jet pumps. First, a basic design of the hybrid airlift-jet pump is schematically presented. Subsequently, its performance characteristics are numerically investigated by varying the operating conditions of the airlift and jet parts in the hybrid pump. The compressible unsteady Reynolds-averaged Navier-Stokes equations, combined with the homogeneous mixture model for multiphase flow, are used as the governing equations for the two-phase flow in the hybrid pump. The pressure-based methods combined with the Pressure-Implicit with Splitting of Operators (PISO) algorithm are used as the computational fluid dynamics techniques. The validity of the present numerical methods is confirmed by comparing the predicted mass flow rate with the measured ones. In total, 18 simulation cases that are designed to represent the various operating conditions of the hybrid pump are investigated: eight of these cases belong to the operating conditions of only the jet part with different air and water inlet boundary conditions, and the remaining ten cases belong to the operating conditions of both the airlift and jet parts with different air and water inlet boundary conditions. The mass flow rate and the efficiency are compared for each case. For further investigation into the detailed flow characteristics, the pressure and velocity distributions of the mixture in a primary pipe are compared. Furthermore, a periodic fluctuation of the water flow in the mass flow rate is found and analyzed. Our results show that the performance of the jet or airlift pump can be enhanced by combining the operating principles of two pumps into the hybrid airlift-jet pump, newly proposed in the present study.


Author(s):  
Nan Liang ◽  
Changqing Tian ◽  
Shuangquan Shao

As one kind of fluid machinery related to the two-phase flow, the refrigeration system encounters more problems of instability. It is essential to ensure the stability of the refrigeration systems for the operation and efficiency. This paper presents the experimental investigation on the static and dynamic instability in an evaporator of refrigeration system. The static instability experiments showed that the oscillatory period and swing of the mixture-vapor transition point by observation with a camera through the transparent quartz glass tube at the outlet of the evaporator. The pressure drop versus mass flow rate curves of refrigerant two phase flow in the evaporator were obtained with a negative slope region in addition to two positive slope regions, thus making the flow rate a multi-valued function of the pressure drop. For dynamic instabilities in the evaporation process, three types of oscillations (density wave type, pressure drop type and thermal type) were observed at different mass flow rates and heat fluxes, which can be represented in the pressure drop versus mass flow rate curves. For the dynamic instabilities, density wave oscillations happen when the heat flux is high with the constant mass flow rate. Thermal oscillations happen when the heat flux is correspondingly low with constant mass flow rate. Though the refrigeration system do not have special tank, the accumulator and receiver provide enough compressible volume to induce the pressure drop oscillations. The representation and characteristic of each oscillation type were also analyzed in the paper.


1979 ◽  
Vol 46 (2) ◽  
pp. 465-468 ◽  
Author(s):  
V. K. Kapur ◽  
J. S. Yadav

In the present analysis, the interactions of thermal effects and velocity slip on the performance of externally pressurized porous incompressible gas thrust bearing have been studied. Numerical results for load capacity, mass flow rate, and static stiffness have been obtained and their behavior is illustrated in figures. The results for slip as well as no-slip condition have also been compared with the experimental results of Gargiulo and Gilmour [7].


Author(s):  
K. V. L. Narayana Rao ◽  
N. Ravi Kumar ◽  
G. Ramesha ◽  
M. Devathathan

Can type combustors are robust, with ease of design, manufacturing and testing. They are extensively used in industrial gas turbines and aero engines. This paper is mainly based on the work carried out in designing and testing a can type combustion chamber which is operated using JET-A1 fuel. Based on the design requirements, the combustor is designed, fabricated and tested. The experimental results are analysed and compared with the design requirements. The basic dimensions of the combustor, like casing diameter, liner diameter, liner length and liner hole distribution are estimated through a proprietary developed code. An axial flow air swirler with 8 vanes and vane angle of 45 degree is designed to create a re-circulation zone for stabilizing the flame. The Monarch 4.0 GPH fuel nozzle with a cone angle of 80 degree is used. The igniter used is a high energy igniter with ignition energy of 2J and 60 sparks per minute. The combustor is modelled, meshed and analysed using the commercially available ansys-cfx code. The geometry of the combustor is modified iteratively based on the CFD results to meet the design requirements such as pressure loss and pattern factor. The combustor is fabricated using Ni-75 sheet of 1 mm thickness. A small combustor test facility is established. The combustor rig is tested for 50 Hours. The experimental results showed a blow-out phenomenon while the mass flow rate through the combustor is increased beyond a limit. Further through CFD analysis one of the cause for early blow out is identified to be a high mass flow rate through the swirler. The swirler area is partially blocked and many configurations are analysed. The optimum configuration is selected based on the flame position in the primary zone. The change in swirler area is implemented in the test model and further testing is carried out. The experimental results showed that the blow-out limit of the combustor is increased to a good extent. Hence the effect of swirler flow rate on recirculation zone length and flame blow out is also studied and presented. The experimental results showed that the pressure loss and pattern factor are in agreement with the design requirements.


Author(s):  
Jiarui Zhang ◽  
Zhixun Xia ◽  
Liya Huang ◽  
Likun Ma

To predict engine performance and further instruct the integral engine design, a more reasonable and accurate numerical model of the two-phase underwater ramjet was introduced in this article by considering the bubble formation process. Two-fluid model was used to examine the bubbly flow in the nozzle and its mathematical model was solved by a fourth-order Runge–Kutta method. Subsequently, the influences of vessel velocity, gas mass flow rate, navigational depth, and orifice diameter of the bubble injector on the performance of the engine were discussed. Results show that, compared with convergent nozzle, Laval nozzle is proved to improve the thrust of the engine, especially at relatively high velocity and gas mass flow rate. With the other conditions fixed, there is an optimum vessel velocity for the ramjet, in which maximum thrust is generated. And a smaller orifice diameter always promotes the engine performance, while this promotion is negligible when the orifice diameter is smaller than 1 mm. Besides, increasing backpressure will cause serious performance drop, which means that the the two-phase underwater ramjet is only efficient for shallow depths.


Author(s):  
Saad A. Ahmed

Centrifugal compressors or blowers are widely used in many industrial applications. However, the operation of such systems is limited at low-mass flow rates by self-excited flow instabilities which could result in rotating stall or surge of the compressor. These instabilities will limit the flow range in which the compressor or the blower can operate, and will also lower their performance and efficiency. Experimental techniques were used to investigate a model of radial vaneless diffuser at stall and stall-free operating conditions. The speed of the impeller was kept constant, while the mass flow rate was reduced gradually to study the steady and unsteady operating conditions of the compressor. Additional experiments were made to investigate the effects of reducing the exit flow area on the inception of stall. The results indicate that the instability in the diffuser was successfully delayed to a lower flow coefficient when throttle rings were attached to either one or both of the diffuser walls (i.e., to reduce the diffuser exit flow area). The results also showed that an increase of the blockage ratio improves the stability of the system (i.e., the critical mass flow rate could be reduced to 50% of its value without blockage). The results indicate that the throttle rings could be an effective method to control stall in radial diffusers.


Sensor Review ◽  
2016 ◽  
Vol 36 (2) ◽  
pp. 200-206 ◽  
Author(s):  
Chao Wang ◽  
Heyang Yu ◽  
Ni Zhan ◽  
Xubing Kang ◽  
Jingyu Zhang

Purpose The purpose of this paper is to develop a new vibration probe sensor for measurement of particle mass flow rate in gas–solid two phase flow. Design/methodology/approach A new vibration probe sensor based on polyvinylidene fluoride (PVDF) piezoelectric film is designed. The particle impact model according to Hertz contacting theory is presented. The average amplitude, standard deviation and spectral peak at the natural frequency of the probe (21.2 kHz) of the signals acquired through experiments are chosen as characteristic quantities for further analysis. Findings Through experimental study of relation between three characteristic quantities and the mass flow rate and air flow velocity, a good regularity is found in the average amplitude and the spectral peaks at natural frequency of the probe. According to the particle impact model, the structure of quantitative model is built and parameters of two models are calculated from experimental data. Additionally, tests are made to estimate mass flow rate. The average errors are 5.85 and 4.26 per cent, while the maximum errors are 10.81 and 8.65 per cent. The spectral peak at natural frequency of the probe is more applicable for mass flow rate measurement. Practical implications The sensor designed and the quantitative models established may be used in dilute phase pneumatic conveying lines of coal-fired power plants, cement manufacturing facilities and so on. Originality/value First, the new sensor is designed and the quantitative models are established. Second, the spectral peak at natural frequency of the probe is found that can be used for measurement of mass flow rate.


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