Magnetorheological Elastomer based torsional vibration isolator for application in a prototype drilling shaft

Author(s):  
Thaer M. I. Syam ◽  
Asan G. A. Muthalif

Smart materials properties are altered using external stimuli such as temperature, pressure and magnetic field. Magnetorheological Elastomer (MRE) is a type of smart composite material consisting of a polymer matrix embedded with ferromagnetic particles. In the presence of an external magnetic field, its mechanical properties, such as stiffness, change due to the interaction between the magnetic particles, which have applications in vibration isolation. Unwanted vibration in machines can cause severe damage and machine breakdown. In this work, a semi-active vibration isolator using MRE is proposed for a potential application in a drilling system to isolate the torsional vibration. The MRE was fabricated with a 35% mass fraction (MF) consisted of silicon rubber and iron particles. It was fitted with aluminium couplers and attached to the shaft (drill string) to study its efficiency in vibration isolation under a magnetic field. Two tests were conducted on the drilling prototype setup used in this work; the first test was a hammer impact test. The torsional transfer function TTF analysis showed that the system’s natural frequency has shifted from 13.9 Hz to 17.5 Hz by the influence of increasing magnetic field around the MRE. The results showed that the continuous rotational vibration amplitude of the prototype is attenuated by more than 40%.

2020 ◽  
Vol 6 (1) ◽  
pp. 43-47
Author(s):  
A. M. Bazinenkov ◽  
D. A. Ivanova ◽  
I. A. Efimov ◽  
A. P. Rotar

Magnetorheological elastomer is used in vibration isolation and damping systems; it is promising to use a platform of active vibration isolation in a vacuum to provide vibration protection for the research object. Polymer is a composite material whose rheological properties can change under the influence of a directed magnetic field. For the correct operation of the platform, the constancy of mechanical properties is necessary, which can change during degassing with increasing temperature. The paper presents the results of studies of the mechanical properties of MRE with various compositions prior to degassing in a vacuum. It was found that the elastic modulus of the polymer directly depends on the concentration of filler particles, and no dependence on the presence of surfactants was found.


2007 ◽  
Vol 21 (28n29) ◽  
pp. 4790-4797 ◽  
Author(s):  
HOLGER BÖSE

Magnetorheological (MR) elastomers are composite materials consisting of magnetic particles in elastomer matrices, whose mechanical properties can be influenced by applying a magnetic field. Main parameters which determine the behavior of these smart materials are the concentration of the magnetic particles and the mechanical stiffness of the elastomer matrix. The viscoelastic properties of silicone-based MR elastomers are outlined in terms of their storage and loss moduli. The mechanical behavior of the material is also influenced by a magnetic field during the curing of the elastomer matrix, which leads to materials with anisotropic microstructures. The storage modulus of soft elastomer matrix composites can be increased in the presence of a magnetic field by significantly more than one order of magnitude or several hundreds of kPa. The relative increase exceeds that of all previously reported data. A shape memory effect, i. e. the deformation of an MR elastomer in a magnetic field and its return to original shape on cessasion of the magnetic field, is described.


2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Kai Meng ◽  
Yi Sun ◽  
Huayan Pu ◽  
Jun Luo ◽  
Shujin Yuan ◽  
...  

In this study, a novel vibration isolator is presented. The presented isolator possesses the controllable stiffness and can be employed in vibration isolation at a low-resonance frequency. The controllable stiffness of the isolator is obtained by manipulating the negative stiffness-based current in a system with a positive and a negative stiffness in parallel. By using an electromagnetic device consisting of permanent magnetic rings and coils, the designed isolator shows that the stiffness can be manipulated as needed and the operational stiffness range is large in vibration isolation. We experimentally demonstrate that the modeling of controllable stiffness and the approximation of the negative stiffness expressions are effective for controlling the resonance frequency and the transmissibility of the vibration isolation system, enhancing applications such as warship stealth technology, vehicles suspension system, and active vibration isolator.


Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 3017 ◽  
Author(s):  
Sneha Samal ◽  
Marcela Škodová ◽  
Ignazio Blanco

The smart materials subclass of magnetorheological elastomer (MRE) composites is presented in this work, which aimed to investigate the influence of filler distribution on surface morphology. Iron particles with sizes ranging from 20 to 150 µm were incorporated into the elastomer matrix and a 30% volume fraction (V%) was chosen as the optimal quantity for the filler amount in the elastomer composite. The surface morphology of MRE composites was examined by 3D micro-computed tomography (µCT) and scanning electron microscopy (SEM) techniques. Isotropic and anisotropic distributions of the iron particles were estimated in the magnetorheological elastomer composites. The filler particle distribution at various heights of the MRE composites was examined. The isotropic distribution of filler particles was observed without any influence from the magnetic field during sample preparation. The anisotropic arrangement of iron fillers within the MRE composites was observed in the presence of a magnetic field during fabrication. It was shown that the linear arrangement of the iron particle chain induced magnetization within the composite. Simulation analysis was also performed to predict the particle distribution of magnetization in the MREs and make a comparison with the experimental observations.


2014 ◽  
Vol 494-495 ◽  
pp. 491-496
Author(s):  
Hua Ping Mei ◽  
Hao Yue Tian ◽  
Shuan Huang

The vibration isolators have witnessed significant developments due to pressing demands for high resolution metrology and manufacturing, optical, physical and chemical experiments. In the view of these requirements, the engineers and physicists have exploited different types of vibration isolators. This paper firstly presents the recent developments on the passive vibration isolators. It finds that the passive vibration isolators can constrain the high frequency oscillation. The active control is the efficient method to cancel the low frequency vibration. Then, the paper is concerned with the recent advances on the active vibration isolator. The appropriate actuator, sensor and advanced control method are the key component of the active vibration isolator to enhance their vibration isolation properties. Finally, the author proposes that the magnetic suspension vibration isolator is a future research direction in the field of the vibration isolation.


2019 ◽  
Vol 30 (15) ◽  
pp. 2212-2221 ◽  
Author(s):  
Kang-Hyun Lee ◽  
Jae-Eun Park ◽  
Young-Keun Kim

In this study, the design of an magnetorheological elastomer flexible coupling whose torsional stiffness can be controlled by an embedded magnetic field generator is proposed. It is designed to minimize the torsional vibration transmission between shafts adaptively to the dynamic disturbance. The coupling insert is composed of magnetorheological elastomer which is a smart material whose stiffness can be controlled by an external magnetic field. This article also proposes a compact magnetic field generator which can be fitted inside the coupling hubs, to control the torsional stiffness of the magnetorheological elastomer. The finite element method was used to design and estimate the dynamic stiffness variation of the magnetorheological elastomer coupling due to the applied magnetic field and disturbance frequency. Also, torsional vibration experiments were conducted to validate the performance of the proposed magnetorheological elastomer coupling. Results showed that it can adaptively tune in a range of frequencies between 16.8 and 23.5 Hz and has 95.7% stiffness variation under magnetic field of 150mT. The proposed system is expected to achieve a higher MRE effect with a softer base matrix.


2007 ◽  
Vol 21 (28n29) ◽  
pp. 4868-4874
Author(s):  
G. BOSSIS ◽  
E. COQUELLE ◽  
C. NOEL ◽  
F. GIULIERI ◽  
A. M. CHAZE

We describe two different systems, the first one based on a magnetorheological elastomer and the second one on magnetic particles inside a liquid crystal. In both system we manage to have chain structures with particles that are not in contact. The effect of the gap between particles on the viscoelastic properties are studied. We show in particular how in magnetorheological elastomers, the energy dissipation is closely related to the creation and the motion of cavities in the gap between the particles. In liquid crystal chaining of particles can occur without applying a magnetic field. This happens if the anchoring of liquid crystal on the surface of the particles is homeotropic. We demonstrate how the combination of elastic defects and of a magnetic field allow to obtain microscopic springs made of a pair of magnetic spheres.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Xiaojie Wang ◽  
Faramarz Gordaninejad ◽  
Mert Calgar ◽  
Yanming Liu ◽  
Joko Sutrisno ◽  
...  

A magnetorheological elastomer (MRE) is comprised of ferromagnetic particles aligned in a polymer medium by exposure to a magnetic field. The structures of the magnetic particles within elastomers are very sensitive to the external stimulus of either mechanical force or magnetic field, which result in multiresponse behaviors in a MRE. In this study, the sensing properties of MREs are investigated through experimentally characterizing the electrical properties of MRE materials and their interfaces with external stimulus (magnetic field or stress/strain). A phenomenological model is proposed to understand the impedance response of MREs under mechanical loads and magnetic fields. Results show that MRE samples exhibit significant changes in measured values of impedance and resistance in response to compressive deformation, as well as the applied magnetic field.


Author(s):  
Thaer Mahmoud Syam ◽  
Ahmed Hegazi ◽  
Asan Muthalif ◽  
Yousif Badri

Magnetorheological elastomers (MRE) are smart composite materials by which their mechanical properties, such as stiffness, are changed under a magnetic field. In this article, the introduction of a variable stiffness coupling (VSC) fitted within a shaft for torsional vibration isolation that would adapt and change its attenuation frequency range is presented. The VSC concept on torsional vibration isolation is tested experimentally. MRE samples with 40% volume fraction are fabricated and manufactured using a 3D mold design and fixed within a coupling in a shaft to investigate the magnetic field effect on the torsional rigidity. Impact hammer test is conducted along with an accelerometer to obtain the transmissibility factor analysis. Results show that the vibration level decreases when the magnetic field increases. The 1st natural frequency of the system happened at 26 Hz and moved to 28 Hz when the applied current increases from 0 mT to 12.38 mT. MRE torsional stiffness increased from 37.4 N.m/rad to 61.6 N.m/rad when the current increased from 0 mT to 12.38 mT. The torsional damping coefficient showed a fluctuation in its variation as the damping effect of MR elastomer is ignored


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