Performance Characteristics of a Low Heat Rejection Direct-Injection Military Diesel Engine Retrofitted With Thermal Barrier Coated Pistons

2001 ◽  
Vol 123 (3) ◽  
pp. 644-651 ◽  
Author(s):  
P. Schihl ◽  
E. Schwarz ◽  
W. Bryzik
Keyword(s):  
Detrimental Effect ◽  
Direct Injection ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Power ◽  
Thermal Barrier ◽  
Injection Timing ◽  
Heat Rejection ◽  
Consumption Rates ◽  
Combustion Systems

A special two-cylinder military specific power plant was employed to evaluate the effect of thermal barrier coated pistons on overall engine performance at simulated low heat rejection-type operating conditions. This study focused on three combustion systems including a noncoated baseline ductile iron piston along with zirconia and chrome-oxide sealed zirconia coated analogs. For the test matrix encompassing ten full and half-load operating conditions, both coated piston combustion systems yielded a detrimental effect on fuel economy in comparison to the baseline combustion system at constant fueling and air consumption rates. These performance differences were attributed to a combination of combustion phasing modulations, injection timing discrepancies, and sluggish combustion associated with the zirconia coated piston configurations.

scholarly journals Influence of the diesel pilot injector configuration on ethanol combustion and performance of a heavy-duty direct injection engine

2021 ◽  
pp. 146808742110012
Author(s):  
Nicola Giramondi ◽  
Anders Jäger ◽  
Daniel Norling ◽  
Anders Christiansen Erlandsson
Keyword(s):  
Direct Injection ◽  
Engine Performance ◽  
High Load ◽  
Operating Conditions ◽  
Injection System ◽  
Injection Timing ◽  
Diesel Combustion ◽  
Heavy Duty ◽  
Pure Ethanol ◽  
Ethanol Combustion

Thanks to its properties and production pathways, ethanol represents a valuable alternative to fossil fuels, with potential benefits in terms of CO2, NOx, and soot emission reduction. The resistance to autoignition of ethanol necessitates an ignition trigger in compression-ignition engines for heavy-duty applications, which in the current study is a diesel pilot injection. The simultaneous direct injection of pure ethanol as main fuel and diesel as pilot fuel through separate injectors is experimentally investigated in a heavy-duty single cylinder engine at a low and a high load point. The influence of the nozzle hole number and size of the diesel pilot injector on ethanol combustion and engine performance is evaluated based on an injection timing sweep using three diesel injector configurations. The tested configurations have the same geometric total nozzle area for one, two and four diesel sprays. The relative amount of ethanol injected is swept between 78 – 89% and 91 – 98% on an energy basis at low and high load, respectively. The results show that mixing-controlled combustion of ethanol is achieved with all tested diesel injector configurations and that the maximum combustion efficiency and variability levels are in line with conventional diesel combustion. The one-spray diesel injector is the most robust trigger for ethanol ignition, as it allows to limit combustion variability and to achieve higher combustion efficiencies compared to the other diesel injector configurations. However, the two- and four-spray diesel injectors lead to higher indicated efficiency levels. The observed difference in the ethanol ignition dynamics is evaluated and compared to conventional diesel combustion. The study broadens the knowledge on ethanol mixing-controlled combustion in heavy-duty engines at various operating conditions, providing the insight necessary for the optimization of the ethanol-diesel dual-injection system.

Two-Stroke Marine Diesel Engine Variable Injection Timing System Performance Evaluation and Optimum Setting for Minimum Fuel Consumption at Acceptable NOx Levels

2014 ◽  
Author(s):  
Dimitrios T. Hountalas ◽  
Spiridon Raptotasios ◽  
Antonis Antonopoulos ◽  
Stavros Daniolos ◽  
Iosif Dolaptzis ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Fuel Consumption ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Fuel Consumption ◽  
Injection Timing ◽  
Nox Emissions ◽  
Pressure Measurements ◽  
Cylinder Pressure ◽  
Start Of Injection

Currently the most promising solution for marine propulsion is the two-stroke low-speed diesel engine. Start of Injection (SOI) is of significant importance for these engines due to its effect on firing pressure and specific fuel consumption. Therefore these engines are usually equipped with Variable Injection Timing (VIT) systems for variation of SOI with load. Proper operation of these systems is essential for both safe engine operation and performance since they are also used to control peak firing pressure. However, it is rather difficult to evaluate the operation of VIT system and determine the required rack settings for a specific SOI angle without using experimental techniques, which are extremely expensive and time consuming. For this reason in the present work it is examined the use of on-board monitoring and diagnosis techniques to overcome this difficulty. The application is conducted on a commercial vessel equipped with a two-stroke engine from which cylinder pressure measurements were acquired. From the processing of measurements acquired at various operating conditions it is determined the relation between VIT rack position and start of injection angle. This is used to evaluate the VIT system condition and determine the required settings to achieve the desired SOI angle. After VIT system tuning, new measurements were acquired from the processing of which results were derived for various operating parameters, i.e. brake power, specific fuel consumption, heat release rate, start of combustion etc. From the comparative evaluation of results before and after VIT adjustment it is revealed an improvement of specific fuel consumption while firing pressure remains within limits. It is thus revealed that the proposed method has the potential to overcome the disadvantages of purely experimental trial and error methods and that its use can result to fuel saving with minimum effort and time. To evaluate the corresponding effect on NOx emissions, as required by Marpol Annex-VI regulation a theoretical investigation is conducted using a multi-zone combustion model. Shop-test and NOx-file data are used to evaluate its ability to predict engine performance and NOx emissions before conducting the investigation. Moreover, the results derived from the on-board cylinder pressure measurements, after VIT system tuning, are used to evaluate the model’s ability to predict the effect of SOI variation on engine performance. Then the simulation model is applied to estimate the impact of SOI advance on NOx emissions. As revealed NOx emissions remain within limits despite the SOI variation (increase).

Characteristics of Water-in-Diesel Emulsions in a Single Cylinder Compression Ignition Engine

2014 ◽  
Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan
Keyword(s):  
Fuel Consumption ◽  
Direct Injection ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Fuel Consumption ◽  
Brake Specific Fuel Consumption ◽  
Compression Ignition Engine ◽  
Oil Emulsion ◽  
Single Cylinder ◽  
Performance And Emission

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.

Analysis of Throttle Opening Variation Impact on a Diesel Engine Performance Using Second Law of Thermodynamics

2009 ◽  
Author(s):  
B. B. Sahoo ◽  
U. K. Saha ◽  
N. Sahoo ◽  
P. Prusty
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Fuel Efficiency ◽  
Engine Performance ◽  
Second Law Of Thermodynamics ◽  
Operating Conditions ◽  
Second Law ◽  
Engine Fuel ◽  
Availability Analysis ◽  
Second Law Analysis

The fuel efficiency of a modern diesel engine has decreased due to the recent revisions to emission standards. For an engine fuel economy, the engine speed is to be optimum for an exact throttle opening (TO) position. This work presents an analysis of throttle opening variation impact on a multi-cylinder, direct injection diesel engine with the aid of Second Law of thermodynamics. For this purpose, the engine is run for different throttle openings with several load and speed variations. At a steady engine loading condition, variation in the throttle openings has resulted in different engine speeds. The Second Law analysis, also called ‘Exergy’ analysis, is performed for these different engine speeds at their throttle positions. The Second Law analysis includes brake work, coolant heat transfer, exhaust losses, exergy efficiency, and airfuel ratio. The availability analysis is performed for 70%, 80%, and 90% loads of engine maximum power condition with 50%, 75%, and 100% TO variations. The data are recorded using a computerized engine test unit. Results indicate that the optimum engine operating conditions for 70%, 80% and 90% engine loads are 2000 rpm at 50% TO, 2300 rpm at 75% TO and 3250 rpm at 100% TO respectively.

The Heat Transfer Performance of Porous Gas Turbine Blades

1968 ◽  
Vol 72 (696) ◽  
pp. 1087-1094 ◽  
Author(s):  
F. J. Bayley ◽  
A. B. Turner
Keyword(s):  
Gas Turbine ◽  
Turbine Blades ◽  
Engine Performance ◽  
Operating Conditions ◽  
Maximum Temperature ◽  
Specific Power ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Turbine Inlet ◽  
Compression And Expansion

It is well known that the performance of the practical gas turbine cycle, in which compression and expansion are non-isentropic, is critically dependent upon the maximum temperature of the working fluid. In engines in which shaft-power is produced the thermal efficiency and the specific power output rise steadily as the turbine inlet temperature is increased. In jet engines, in which the gas turbine has so far found its greatest success, similar advantages of high temperature operation accrue, more particularly as aircraft speeds increase to utilise the higher resultant jet velocities. Even in high by-pass ratio engines, designed specifically to reduce jet efflux velocities for application to lower speed aircraft, overall engine performance responds very favourably to increased turbine inlet temperatures, in which, moreover, these more severe operating conditions apply continuously during flight, and not only at maximum power as with more conventional cycles.

scholarly journals Modification of a Direct Injection Diesel Engine in Improving the Ignitability and Emissions of Diesel–Ethanol–Palm Oil Methyl Ester Blends

Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2644 ◽  
Author(s):  
Norhidayah Mat Taib ◽  
Mohd Radzi Abu Mansor ◽  
Wan Mohd Faizal Wan Mahmood
Keyword(s):  
Diesel Engine ◽  
Methyl Ester ◽  
Ambient Temperature ◽  
Palm Oil ◽  
Compression Ratio ◽  
Direct Injection ◽  
Cetane Number ◽  
Engine Performance ◽  
Injection Timing ◽  
Injection Strategies

Blending diesel with biofuels, such as ethanol and palm oil methyl ester (PME), enhances the fuel properties and produces improved engine performance and low emissions. However, the presence of ethanol, which has a small cetane number and low heating value, reduces the fuel ignitability. This work aimed to study the effect of injection strategies, compression ratio (CR), and air intake temperature (Ti) modification on blend ignitability, combustion characteristics, and emissions. Moreover, the best composition of diesel–ethanol–PME blends and engine modification was selected. A simulation was also conducted using Converge CFD software based on a single-cylinder direct injection compression ignition Yanmar TF90 engine parameter. Diesel–ethanol–PME blends that consist of 10% ethanol with 40% PME (D50E10B40), D50E25B25, and D50E40B10 were selected and conducted on different injection strategies, compression ratios, and intake temperatures. The results show that shortening the injection duration and increasing the injected mass has no significant effect on ignition. Meanwhile, advancing the injection timing improves the ignitability but with weak ignition energy. Therefore, increasing the compression ratio and ambient temperature helps ignite the non-combustible blends due to the high temperature and pressure. This modification allowed the mixture to ignite with a minimum CR of 20 and Ti of 350 K. Thus, blending high ethanol contents in a diesel engine can be applied by advancing the injection, increasing the CR, and increasing the ambient temperature. From the emission comparison, the most suitable mixtures that can be operated in the engine without modification is D50E25B25, and the most appropriate modification on the engine is by increasing the ambient temperature at 350 K.

scholarly journals Predicting Cycle-to-Cycle Variation With Concurrent Cycles in a Gasoline Direct Injected Engine With Large Eddy Simulations

2018 ◽  
Author(s):  
Daniel Probst ◽  
Sameera Wijeyakulasuriya ◽  
Eric Pomraning ◽  
Janardhan Kodavasal ◽  
Riccardo Scarcelli ◽  
...  
Keyword(s):  
Gasoline Engine ◽  
Direct Injection ◽  
Engine Performance ◽  
Turnaround Time ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Cycle Variation ◽  
Spark Timing ◽  
Large Eddy ◽  
Operating Points

High cycle-to-cycle variation (CCV) is detrimental to engine performance, as it leads to poor combustion and high noise and vibration. In this work, CCV in a gasoline engine is studied using large eddy simulation (LES). The engine chosen as the basis of this work is a single-cylinder gasoline direct injection (GDI) research engine. Two stoichiometric part-load engine operating points (6 BMEP, 2000 RPM) were evaluated: a non-dilute (0% EGR) case and a dilute (18% EGR) case. The experimental data for both operating conditions had 500 cycles. The measured CCV in IMEP was 1.40% for the non-dilute case and 7.78% for the dilute case. To estimate CCV from simulation, perturbed concurrent cycles of engine simulations were compared to consecutively obtained engine cycles. The motivation behind this is that running consecutive cycles to estimate CCV is quite time-consuming. For example, running 100 consecutive cycles requires 2–3 months (on a typical cluster), however, by running concurrently one can potentially run all 100 cycles at the same time and reduce the overall turnaround time for 100 cycles to the time taken for a single cycle (2 days). The goal of this paper is to statistically determine if concurrent cycles, with a perturbation applied to each individual cycle at the start, can be representative of consecutively obtained cycles and accurately estimate CCV. 100 cycles were run for each case to obtain statistically valid results. The concurrent cycles began at different timings before the combustion event, with the motivation to identify the closest time before spark to minimize the run time. Only a single combustion cycle was run for each concurrent case. The calculated standard deviation of peak pressure and coefficient of variance (COV) of indicated mean effective pressure (IMEP) were compared between the consecutive and concurrent methods to quantify CCV. It was found that the concurrent method could be used to predict CCV with either a velocity or numerical perturbation. A large and small velocity perturbation were compared and both produced correct predictions, implying that the type of perturbation is not important to yield a valid realization. Starting the simulation too close to the combustion event, at intake valve close (IVC) or at spark timing, under-predicted the CCV. When concurrent simulations were initiated during or before the intake even, at start of injection (SOI) or earlier, distinct and valid realizations were obtained to accurately predict CCV for both operating points. By simulating CCV with concurrent cycles, the required wall clock time can be reduced from 2–3 months to 1–2 days. Additionally, the required core-hours can be reduced up to 41%, since only a portion of each cycle needs to be simulated.

Parameter optimization of a diesel engine to reduce noise, fuel consumption, and exhaust emissions using response surface methodology

2005 ◽  
Vol 219 (10) ◽  
pp. 1181-1192 ◽  
Author(s):  
Z Win ◽  
R P Gakkhar ◽  
S C Jain ◽  
M Bhattacharya
Keyword(s):  
Response Surface Methodology ◽  
Diesel Engine ◽  
Response Surface ◽  
Fuel Consumption ◽  
Parameter Optimization ◽  
Direct Injection ◽  
Engine Performance ◽  
Optimization Techniques ◽  
Injection Timing ◽  
Test Engine

The conflicting effects of the operating parameters and the injection parameter (injection timing) on engine performance and environmental pollution factors is studied in this paper. As an optimization objective, a 3.5 kW small direct injection diesel engine was used as the test engine, and its speed, load, and static injection timing were varied as per 4 × 4 × 3 full factorial design array. Radiated engine noise, smoke level, brake specific fuel consumption, and emissions of unburned hydrocarbons and nitrogen oxides were captured for all test runs. Objective functions relating input and output parameters were obtained using response surface methodology (RSM). Parameter optimization was carried out to control output responses under their mean limit using multi-objective goal programming and minimax programming optimization techniques.

Effect of Fuel Injection Pressure and Engine Speed on Performance, Emissions, Combustion, and Particulate Investigations of Gasohols Fuelled Gasoline Direct Injection Engine

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Driving Forces ◽  
Direct Injection ◽  
Engine Performance ◽  
Injection Pressure ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Primary Alcohols ◽  
Renewable Fuel

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.

Assessing Double Injection and Intake Air Temperature Effects on Gasoline HCCI Engine Performance and Emissions Using Fully-Automated Experiments and Micro-Genetic Algorithms

2002 ◽  
Author(s):  
Mustafa Canakci ◽  
Eric Hruby ◽  
Rolf D. Reitz
Keyword(s):  
Air Temperature ◽  
Gasoline Engine ◽  
Engine Performance ◽  
Operating Conditions ◽  
Spray Angle ◽  
Injection Timing ◽  
Engine Operation ◽  
Double Injection ◽  
Performance And Emissions ◽  
Engine Performance And Emissions

Homogeneous charge compression ignition (HCCI) is receiving attention as a new low emission engine concept. Little is known about the optimal operating conditions for this engine operation mode. Combustion at homogeneous, low equivalence ratio conditions results in modest temperature combustion products, containing very low concentrations of NOx and PM as well as providing high thermal efficiency. However, this combustion mode can produce higher HC and CO emissions than those of conventional engines. An electronically controlled Caterpillar single-cylinder oil test engine (SCOTE), originally designed for heavy-duty diesel applications, was converted to a HCCI direct-injection gasoline engine. The engine features an electronically controlled low-pressure common rail injector with a 60°-spray angle that is capable of multiple injections. The use of double injection was explored for emission control, and the engine was optimized using fully-automated experiments and a micro-genetic algorithm (μGA) optimization code. The variables changed during the optimization include the intake air temperature, start of injection timing, and split injection parameters (percent mass of the fuel in each injection, dwell between the pulses). The engine performance and emissions were determined at 700 rev/min with a constant fuel flow rate at 10 MPa fuel injection pressure. The results show that significant emissions reductions are possible with the use of optimal injection strategies.

Sign in / Sign up

Export Citation Format

Share Document