Development and evaluation of 3D knitted fabrics to protect against mechanical risk

2018 ◽  
Vol 49 (3) ◽  
pp. 383-401 ◽  
Author(s):  
Julija Krauledaitė ◽  
Kristina Ancutienė ◽  
Virginijus Urbelis ◽  
Sigitas Krauledas ◽  
Virginija Sacevičienė

In this research, eight different 3D weft-knitted fabrics were developed and evaluated. 3D fabrics have been knitted on circular weft-knitting machines with two different gauges: 20E gauge and 28E gauge. Three different raw materials were used for the fabric’s production: high molecular mass polyethylene (HPPE) yarn and 0.05 mm diameter steel wire in the outer layers (for the front and reverse) and polyamide yarn in the binding layer. The experiments were conducted on the developed 3D knitted fabrics to determine the fabric’s resistance to mechanical risks such as circular blade cut, puncture, abrasion, and also to evaluate the comfort parameter, such as air permeability. It was defined that 3D weft-knitted fabrics best results on tests: circular blade cut, puncture and abrasion resistant were achieved using HPPE yarn twisted with steel wire, higher mass per unit area with more significant amount of steel wire. According to the standard EN 388:2003, three samples of developed 3D weft-knitted fabrics had the highest 5th blade cut and the highest (4th) abrasion resistance level. All of them had the highest (4th) level of puncture resistance. 3D fabrics knitted on a circular weft-knitting machine of gauge 28E ensured 1.3–2.1 times greater blade cut and 4.9–12.1 times greater abrasion resistance result, than fabrics knitted on gauge 20E, due to a higher stitch density, higher mass per unit area, density and fabric’s thickness. But on the other hand, these parameters lowered air permeability by 20.2–43.0%.

2018 ◽  
Vol 26 (4(130)) ◽  
pp. 59-66
Author(s):  
Erhan Kenan Çeven ◽  
Gizem Karakan Günaydin

Recently there have been new trends in fancy yarns in order to meet consumer demands for drapery, decorative and outwear fabrics. Macaroni yarns are a promising group of fancy yarn which allows new yarn designs with different raw materials at different yarn counts. In the study, supreme knitted fabrics were produced with macaroni yarns of different raw materials (polyester, acyclic, cotton) at different yarn counts (Nm 2/1, Nm 2.5/1, Nm 3.3/1, Nm 4/1 and Nm 4.5/1). Completely randomised one-factor analysis of variance (ANOVA) was used for determination of the statistical significance of the fabric type on selected physical properties of knitted macaroni fabrics in terms of fabric weight (g/m2), dimensional change (%) in the wale and course direction, abrasion resistance, and air permeability properties before and after the washing process. According to the results of the statistical analyses performed using the experimental values obtained from the tests, we determined that the fabric weights (g/m2), dimensional changes (%) in the wale and course direction, abrasion resistance and air permeability properties before and after washing were significantly influenced by the macaroni yarn’s structural parameters (such as the yarn count and raw material comprising it).


2014 ◽  
Vol 9 (4) ◽  
pp. 155892501400900
Author(s):  
Ivana Salopek Cubric ◽  
Vesna Marija Potocic Matkovic ◽  
Zenun Skenderi

In order to investigate the changes of knitted fabric properties due to exposure to outdoor natural weathering, a series of single jersey fabrics made from different raw materials was produced. The fabrics were exposed to summer weather conditions in duration of three months. The exposure of knitted fabrics to outdoor natural weathering in the summer period affected all investigated properties, namely, structural properties, tensile properties and heat resistance. The most significant changes were: the vertical density increased up to 31%, the mass per unit area increased up to 26%, the breaking force decreased in both directions for up to 54% and the heat resistance decreased up to 18%.


2019 ◽  
pp. 152808371987881
Author(s):  
Vaida Buzaite ◽  
Reazuddin MD Repon ◽  
Daiva Milasiene ◽  
Daiva Mikucioniene

The main goal of the presented study was to develop new multi-layered weft-knitted structure for thermal insulation and to investigate the dynamic of the heat transfer through this fabric. For knitting of outer and inner layers of this structure, different raw materials of yarns were used, i.e. wool, cotton, polyester and acrylic yarns. All the newly developed multi-layered weft-knitted fabrics show thermal insulation as, after 1 h of observation, temperature on the outer layer of all tested fabrics does not reach 40℃, i.e. the temperature of a heated plate. The results of this research showed that the nature of the yarns has a significant influence on the air permeability and dynamic of the heat exchange through the multi-layered structure, as it influences porosity of the knitted fabric. The results showed that the best fabric was the one where the outer layers are knitted from woollen yarns and the inner layer from polyester filament yarns.


2019 ◽  
Vol 2019 ◽  
pp. 100-104
Author(s):  
Halil İbrahim ÇELİK ◽  
Hatice Kübra KAYNAK ◽  
Esin SARIOĞLU ◽  
Gizem KARAKAN GÜNAYDIN

Texturized yarns are often preferred especially in home textiles and sportswear. To improve polyester filament properties, mechanical, thermal, chemical and combinations of texturing processes are applied. With these processes, filament yarns take on a curved and voluminous structure and gain a permanent form. Properties of the texturized yarn can be varied as raw materials properties, machine type and process factors. This study covers the investigation of the effect of cross-sectional shape of fiber (round and trilobal) and texturing process temperature (150, 175 and 200 0C) on air permeability of false twist textured polyester single jersey knitted fabrics. Results showed that the highest air permeability value was obtained from knitted fabric with round fiber cross-sectional shape polyester filament textured at 150 0C. According to the statistical analysis, both the fiber cross-sectional shape and process temperature were found to have a significant effect on air permeability property.


2017 ◽  
Vol 25 (0) ◽  
pp. 75-81 ◽  
Author(s):  
Ebru Çoruh

In this study, dimensional and some physical properties of plain (single jersey) and lacoste knitted fabrics made from 50/50 modal/combed cotton blended yarns (tex 21 and 15) were investigated. Twelve weft knitted fabrics were produced with two different structures and three different densities (loose, medium, tight). For physical properties, the fabric weight per unit area, fabric thickness, bursting strength, air permeability and dimensional stability were evaluated. We focused on the dimensional stability properties of outwear knitted fabrics. The total dimensional change of the fabric’s dimensions and structural properties were measured and evaluated after ten washing cycles and then flat dried. The results show that the weight per unit area, thickness, air permeability and dimensional stability values are independent of the yarn linear density, fabric structure and fabric density. Statistically evaluated using Design Expert Analysis of variance (ANOVA) software 6.06., test results show that dimensional stability is mostly effective for the bursting strength, air permeability and fabric weight per unit area.


2018 ◽  
Vol 18 (4) ◽  
pp. 364-376 ◽  
Author(s):  
Adam K. Puszkarz ◽  
Izabella Krucińska

Abstract This article concerns the widespread matter of biophysical comfort. In this work, 10 double-layer knitted fabrics with potential application in multilayer garments addressed to a specific group of users, such as newborns, were investigated. The materials were constructed with the following raw materials: cotton, polypropylene, polyester, polyamide, bamboo, and viscose. The textiles with a comparable geometrical structure and different composition were tested for their air permeability. In the experimental part, the materials were tested in specific constant ambient conditions using an air permeability tester. In the simulation part, 3D models of actual textiles were designed and air permeability based on the performed simulations using finite volume method was calculated. Both measurements and simulations yielded comparable results and showed that the air permeability of the knitted fabric strongly depends on the thickness and geometrical parameters of yarn.


2012 ◽  
Vol 503-504 ◽  
pp. 498-502 ◽  
Author(s):  
Lan Qing Feng ◽  
Yan Jun Liu

Based on the main features of coolsmart fiber and the theory of knitted fabric structures, two structures of sports and leisure knitted fabrics with fast moisture absorption, description and anti-bacterial function are introduced in this article, detailing the selection of raw materials, pattern formation effect, the machine code organization and cam set out.


2015 ◽  
Vol 2015 ◽  
pp. 1-7
Author(s):  
A. A. Salama ◽  
A. S. El-Deeb ◽  
I. M. El-shahat

This research aims to innovate a new fabric structure, which could be used as a bed cover based on double honeycomb fabric with self-stitching. The honeycomb air pockets were aimed at facing each other to form closed small air chambers which work to sequester the air. The double fabric increases fabric thickness. Thus, the opportunity to improve thermal comfort could be achieved. A number of samples were produced with different densities and counts of weft yarn. Thermal insulation and water vapour permeability were measured and compared with bed covers produced from reversible weft backed structure. Geometrical properties, abrasion resistance, and air permeability were also measured. The results showed that the innovated structure had higher values of thermal insulation than reversible weft backed structure at certain weft counts and densities.


2021 ◽  
Vol 11 (4) ◽  
pp. 16-23
Author(s):  
Piotr Wrona ◽  
Wojciech Panna ◽  
Stanisław Lipiński ◽  
Maciej Woźniak

Bentonites and other smectite raw materials are widely used in many industries. The authors of the study analyzed the suitability of swelling granulates for their use as a seals in mobile flood barriers. For this purpose, a comparative analysis of the swelling and granulation parameters of three samples available on the market was performed. This results was compared with a macroscopic swelling test, which was realized on the specially prepared test stand. The carried out research shows that not only the content of the swelling minerals – mainly smectite – affect on the sealing of the system, but also they are determine by granules size distribution and the type of smectite.


2020 ◽  
Vol 20 (3) ◽  
pp. 299-311
Author(s):  
Brahem Mariem ◽  
Messaoudi Wissal ◽  
Khedher Faouzi ◽  
Jaouachi Boubaker ◽  
Dominique Adolphe

AbstractThe article evaluates the amount of the consumed sewing thread for women's underwear (underwear bras and panties). Based on the obtained findings, it was concluded that sewing thread amount depends enormously on the studied influential parameters. The present paper reports a contribution that allows industries and researchers to decrease the consumed amounts of sewing thread in case of women's underwear and panties The study takes into account the different stitch structures and fabric characteristics that are usually used. The effects of influential input parameters, such as fabric thickness, number of assembled layers, stitch density, and tension of the thread, are investigated. Useful models have been found and can be used by industries to accuracy predict the thread consumption for women's underwear and panties to launch the needed thread commands. The developed models use multiregressive method. In this study, the fabrics that have been considered are knitted fabrics because they are those used in women's underwear. We found that women's underwear bras consume more sewing threads than panties. Using linear regression method, good relationships (coefficients of correlation close to 1) between consumption behaviors and the investigated parameters such as fabric thickness, number of assembled layers, stitch number per centimeter, sizes and tension of threads, were found. Although, the increase of threads tension to sew female underwear decreases the consumed amount of threads, the increase of other studied parameters widely encourages the consumption values, especially for seams based on chain-stitch types.


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