A Numerical and Experimental Study of Cavitation in a Hot Tensile Axisymmetric Testpiece

2005 ◽  
Vol 40 (6) ◽  
pp. 571-586 ◽  
Author(s):  
Y Liu ◽  
J Lin ◽  
T. A Dean ◽  
D. C. J Farrugia

During axisymmetric hot tensile testing, necking normally takes place due to the thermal gradient and the accumulation of microdamage. This paper introduces an integrated technique to predict the damage and necking evolution behaviour. Firstly, a set of multiaxial mechanism-based unified viscoplastic-damage constitutive equations is presented. This equation set, which models the evolution of grain boundary (intragranular) and plasticity-induced (intergranular) damage, is determined for a free-cutting steel tested over a range of temperatures and strain rates on a Gleeble thermomechanical simulator. This model has been implemented using the CREEP subroutine of the commercial finite element (FE) solver ABAQUS. Numerical procedures to simulate axisymmetric hot tensile deformation are developed with consideration of the thermal gradient along the axis of the tensile testpiece. FE simulations are carried out to reproduce the necking phenomenon and the evolution of plasticity-induced and grain boundary damage. The simulated results have been validated with experimental tensile test results. The effects of necking and its associated stress state on flow stress and ductility are investigated. The flow stress and ductility data obtained from a Gleeble material simulator under various hot deformation conditions have also been numerically studied.

2006 ◽  
Vol 503-504 ◽  
pp. 475-480 ◽  
Author(s):  
Masafumi Noda ◽  
Kunio Funami

The grain boundary sliding and the formation of slipped bands and cavitations during biaxial tensile deformation were examined in fine grained Al-Mg alloy. Biaxial tensile testing was conducted with cruciform specimens at initial strain rates of 10-4 to 101s-1. It was found that at the same equivalent strain conditions, the number of cavities under biaxial tension is significantly greater than that under uniaxial tension. A greater prevalence of slipped bands and grain separations were clearly observed under biaxial stress than under uniaxial stress. It was suggested that development of slipped bands resulted from the formation of elongated cavities and multiple deformed bands under biaxial stress. Additionally, the m-value under biaxial stress remained at about 0.3 over a wide range of strain rates. The effects of grain separation and formation of cavities were related to the motion of grain boundary sliding, grain size and loading conditions.


2015 ◽  
Vol 86 ◽  
pp. 146-151 ◽  
Author(s):  
Gang Liu ◽  
Kehuan Wang ◽  
Binbin He ◽  
Mingxin Huang ◽  
Shijian Yuan

Author(s):  
Shaosen Ma ◽  
Guangping Huang ◽  
Khaled Obaia ◽  
Soon Won Moon ◽  
Wei Victor Liu

The objective of this study is to investigate the hysteresis loss of ultra-large off-the-road (OTR) tire rubber compounds based on typical operating conditions at mine sites. Cyclic tensile tests were conducted on tread and sidewall compounds at six strain levels ranging from 10% to 100%, eight strain rates from 10% to 500% s−1 and 14 rubber temperatures from −30°C to 100°C. The test results showed that a large strain level (e.g. 100%) increased the hysteresis loss of tire rubber compounds considerably. Hysteresis loss of tire rubber compounds increased with a rise of strain rates, and the increasing rates became greater at large strain levels (e.g. 100%). Moreover, a rise of rubber temperatures caused a decrease in hysteresis loss; however, the decrease became less significant when the rubber temperatures were above 10°C. Compared with tread compounds, sidewall compounds showed greater hysteresis loss values and more rapid increases in hysteresis loss with the rising strain rate.


Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 961-967
Author(s):  
Xiaomin Li ◽  
Jianrong Zhang

Abstract A quasi-static tensile test was performed on a 1.4 mm-thick TRIP780 steel strip with welding points. An MTS810 material test machine was used in the test, and a Split Hopkinson tension bar device was used in performing impact stretch loading at different strain rates. The dynamic tensile stress–strain curve of the spot welding material with different strain rates was obtained through the finely designed Hopkinson rod test, and the strain rate dependence of a TRIP780 steel spot welding material was discussed. According to the dynamic constitutive equation of the TRIP780 steel spot welding material, the test results were numerically simulated, the constitutive description and test curves were compared, and the simulation results and test results were discussed and analyzed. The fractures of the test recovery specimen were scanned with the scanning electron microscope, and the fracture mechanism of the TRIP780 steel spot welding material was explored by observing the fractures. The surfaces of the fractures surface showed obvious cleavage river patterns, and the evolution process of microcracks was determined and used in characterizing brittle fractures in specimen spot welding sample subjected to dynamic stretch loading.


Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2652
Author(s):  
Meng Liu ◽  
Quanyi Wang ◽  
Yifan Cai ◽  
Dong Lu ◽  
Tianjian Wang ◽  
...  

Tensile deformation behavior and microstructure of nickel-base superalloy Inconel 625 are investigated under different strain rates of 5 × 10−4 s−1 and 5 × 10−5 s−1. According to the experimental results, yield strength and ultimate tensile strength of the alloy increase with the increase in strain rate in room temperature. Microstructure results indicate that the size of dimples is smaller in the tensile fracture surface at low strain rate than the high strain rate, and the number of dimples is also related to the strain rates and twins appear earlier in the specimens with higher strain rates. Apart from Hollomon and Ludwik functions, a new formula considering the variation trend of strength in different deformation stages is deduced and introduced, which fit closer to the tensile curves of the 625 alloy used in the present work at both strain rates. Furthermore, the Schmid factors of tensile samples under two strain rates are calculated and discussed. In the end, typical work hardening behavior resulting from the dislocations slip behavior under different strain rates is observed, and a shearing phenomenon of slip lines cross through the δ precipitates due to the movement of dislocations is also be note.


2018 ◽  
Vol 53 ◽  
pp. 04021
Author(s):  
SHAO Yong ◽  
LIU Xiao-li ◽  
ZHU Jin-jun

Industrial alkali slag is the discharge waste in the process of alkali production. About one million tons of alkali slag is discharged in China in one year. It is a burden on the environment, whether it is directly stacked or discharged into the sea. If we can realize the use of resources, it is a multi-pronged move, so alkali slag is used to improve solidified marine soft soil in this paper. The test results show that the alkali residue can effectively improve the engineering properties of marine soft soil. Among them, the unconfined compressive strength and compressive modulus are increased by about 10 times, and the void ratio and plasticity index can all reach the level of general clay. It shows that alkali slag has the potential to improve marine soft soil and can be popularized in engineering.


2017 ◽  
Vol 31 (16-19) ◽  
pp. 1744014
Author(s):  
M. Li ◽  
Q. W. Jiang

Tensile deformation behavior of ultrafine-grained (UFG) copper processed by accumulative roll-bonding (ARB) was studied under different strain rates at room temperature. It was found that the UFG copper under the strain rate of 10[Formula: see text] s[Formula: see text] led to a higher strength (higher flow stress level), flow stability (higher stress hardening rate) and fracture elongation. In the fracture surface of the sample appeared a large number of cleavage steps under the strain rate of 10[Formula: see text] s[Formula: see text], indicating a typical brittle fracture mode. When the strain rate is 10[Formula: see text] or 10[Formula: see text] s[Formula: see text], a great amount of dimples with few cleavage steps were observed, showing a transition from brittle to plastic deformation with increasing strain rate.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 252
Author(s):  
Rongchuang Chen ◽  
Shiyang Zhang ◽  
Xianlong Liu ◽  
Fei Feng

To investigate the effect of hot working parameters on the flow behavior of 300M steel under tension, hot uniaxial tensile tests were implemented under different temperatures (950 °C, 1000 °C, 1050 °C, 1100 °C, 1150 °C) and strain rates (0.01 s−1, 0.1 s−1, 1 s−1, 10 s−1). Compared with uniaxial compression, the tensile flow stress was 29.1% higher because dynamic recrystallization softening was less sufficient in the tensile stress state. The ultimate elongation of 300M steel increased with the decrease of temperature and the increase of strain rate. To eliminate the influence of sample necking on stress-strain relationship, both the stress and the strain were calibrated using the cross-sectional area of the neck zone. A constitutive model for tensile deformation was established based on the modified Arrhenius model, in which the model parameters (n, α, Q, ln(A)) were described as a function of strain. The average deviation was 6.81 MPa (6.23%), showing good accuracy of the constitutive model.


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