Fourth Paper: A New Design of Angular Contact Ball Race

1970 ◽  
Vol 185 (1) ◽  
pp. 382-393 ◽  
Author(s):  
D. J. Haines ◽  
M. J. Edmonds

The work reported in the second and third papers revealed that under high speed operating conditions significant slide occurs at the contact points. The full extent of the present limitations became apparent in 1967 and led in that year to the new race design. In this design the balls contact the outer track at two points simultaneously instead of the conventional one point. An approximate analysis of race behaviour is presented which indicates that when the new bearing is driven from the inner track the ball motion is controlled at this track over most of the operating range. This fact and the retention of the inner, and the major outer contact positions, at points close to their static positions result in improvements in performance of up to 30 per cent at high speeds.

1975 ◽  
Vol 97 (3) ◽  
pp. 341-348 ◽  
Author(s):  
R. J. Boness ◽  
J. J. Chapman

This paper reports on a study of ball motion, including the measurement of ball rolling axis, in deep groove bearings operating at high speeds under thrust load conditions. The technique employed relies on viewing the test bearing, operating in the conventional fixed outer ring mode, through a rotating prism which eliminates optically the gross rotation of the separator. Videotape recordings of a selected ball, distinctively marked and illuminated stroboscopically, allows a complete analysis of ball bearing kinematics. Experimental results of separator speed, ball speed and rolling axis together with separator slip, ball slip and spin velocities at both the inner and outer raceway contacts are presented for a wide range of loads and shaft speeds up to 12,000 rev/min. These results are compared with the existing theory of Jones. Discrepancies between predicted and actual ball motion are due to the assumption made by Jones in neglecting bearing element slip. A further analysis of the experimental results including both gyroscopic torques and slip based on elastohydrodynamic traction values for the test lubricant explains actual ball motion more fully.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Christoph Brandstetter ◽  
Fabian Wartzek ◽  
Jan Werner ◽  
Heinz-Peter Schiffer ◽  
Frank Heinichen

Application of nonaxisymmetric casing treatments (CTs) can extend the operating range of a transonic compressor significantly. Recent CT designs have proven successful at achieving operating range extension without efficiency loss under design conditions. Two different CT designs were investigated on a high-speed one and a half stage test rig using extensive instrumentation. The stage setup is representative of the front stage of a modern high-pressure compressor. Results of particle image velocimetry (PIV) measurements taken in the blade tip region underneath the CT show a significantly modified flow structure compared to the smooth casing reference case. Blockage zone, secondary flow, and shock structures are affected by the CT, especially in highly throttled operating conditions. The stall inception process of the system with axial slots shows unexpected behavior, with modal activities that are not observed without CT. These activities are resolved using unsteady wall pressure (WP) and hot wire measurements.


1969 ◽  
Vol 184 (1) ◽  
pp. 351-370
Author(s):  
K. C. Falcon ◽  
C. Andrew

The track position of the balls on the outer race of an angular contact bearing of the series and size used on the main shaft of aero gas turbine engines was measured in a test rig. The test rig was capable of simulating the operating conditions of the bearing with respect to axial load, inner race speed and high lubricant flow rates. The contact angle, defined by the track position, was deduced from the measurement of sub-surface displacements in the race using a number of small transducers embedded therein. The resulting contact angles were compared with values predicted from a number of unconfirmed theories in current use. At conditions of high speed and low load the correlation is poor; an over-estimation of the cage speed, arising from the false assumption that gross ball slip does not occur, gives rise to an over-estimation of the changes of contact angles from their nominal values.


Author(s):  
Christoph Brandstetter ◽  
Fabian Wartzek ◽  
Jan Werner ◽  
Heinz-Peter Schiffer ◽  
Frank Heinichen

Application of non-axisymmetric Casing Treatments (CTs) can extend the operating range of a transonic compressor significantly. Recent CT designs have proven successful at achieving operating range extension without efficiency loss under design conditions. Two different CT designs were investigated on a high-speed one and a half stage test rig using extensive instrumentation. The stage setup is representative of the front stage of a modern high-pressure compressor. Results of Particle Image Velocimetry (PIV) measurements taken in the blade tip region underneath the Casing Treatment show a significantly modified flow structure compared to the Smooth Casing reference case. Blockage zone, secondary flow and shock structures are affected by the CT, especially in highly throttled operating conditions. The stall inception process of the system with Axial Slots shows unexpected behavior, with modal activities that are not observed without CT. These activities are resolved using unsteady wall pressure and Hot Wire measurements.


2003 ◽  
Vol 125 (4) ◽  
pp. 471-476 ◽  
Author(s):  
Pranabesh De Choudhury

The analytical tool developed by Lund has aided in the design and manufacture of modern turbomachinery operating at relatively high speeds, under severe operating conditions, with high gas pressure, and gas density. The purpose of this paper is to show, by means of selected problems, as a practicing engineer in the design of high speed turbomachinery, how the methods developed by Lund aided in the design and problem diagnostics of such turbomachinery.


1968 ◽  
Vol 90 (4) ◽  
pp. 680-689
Author(s):  
R. T. Gray ◽  
S. Levy ◽  
J. A. Bain ◽  
E. J. Leclerc

Using a GE-635 computer program developed for the U.S. Department of Transportation, a study has been made of the effect of changes in the catenary-pantograph system on the quality of power collection at high speeds. The study explored the effect of: (a) Sag between towers, (b) pantograph spacing, (c) stiffness of the tower support, (d) damping and stiffness of the pantograph, (e) stiffness of the contact spring, (f) dropper stiffness, (g) dropper spacing. It was found that all of these have a significant effect on the constancy of the contact force between catenary and pantograph. By proper choice of system constants, the contact force variation can be substantially reduced. A basis is provided for selecting suitable system constants for a given range of operating conditions.


Author(s):  
Pranabesh De Choudhury

Abstract The analytical tool developed by Lund has aided in the design and manufacture of modern turbomachinery operating at relatively high speeds, under severe operating conditions, with high gas pressure, and gas density. The purpose of this paper is to show, by means of selected problems, as a practicing engineer in the design of high speed turbomachinery, how the methods developed by Lund aided in the design and problem diagnostics of such turbomachinery.


Author(s):  
B Guilbert ◽  
P Velex ◽  
P Cutuli

The objective of this paper is to analyse the effect of centrifugal effects on thin-rimmed/-webbed gears. To this end, an original hybrid gear model is used, which combines lumped parameter elements, finite elements and condensed sub-structures along with a mortar-based mesh interface aiming at coupling mismatched models. It is shown that due to gear body flexibility, centrifugal effects can strongly modify geometry and, consequently, tooth load distributions at high speeds. The possibility to counterbalance these effects by introducing profile and lead modification is investigated. It is finally shown that for the effective tooth design, both thin-rimmed gear geometry and operating conditions must be accounted for.


1990 ◽  
Vol 112 (1) ◽  
pp. 105-110 ◽  
Author(s):  
H. Kawamura ◽  
K. Touma

This paper reports on an experimental study of the three-dimensional ball motion of an unbalanced ball in a 50-mm bore angular contact ball bearing operating at high speeds under axial loads. One bearing ball, which was unbalanced by making a small hole in it, was magnetized and the motion of the ball was determined using Hall-elements. The bearing was tested under various loads and speeds up to 12,000 rpm. The influence of unbalance eccentricity on the unbalanced ball’s motion was investigated.


TAPPI Journal ◽  
2009 ◽  
Vol 8 (1) ◽  
pp. 20-26 ◽  
Author(s):  
PEEYUSH TRIPATHI ◽  
MARGARET JOYCE ◽  
PAUL D. FLEMING ◽  
MASAHIRO SUGIHARA

Using an experimental design approach, researchers altered process parameters and material prop-erties to stabilize the curtain of a pilot curtain coater at high speeds. Part I of this paper identifies the four significant variables that influence curtain stability. The boundary layer air removal system was critical to the stability of the curtain and base sheet roughness was found to be very important. A shear thinning coating rheology and higher curtain heights improved the curtain stability at high speeds. The sizing of the base sheet affected coverage and cur-tain stability because of its effect on base sheet wettability. The role of surfactant was inconclusive. Part II of this paper will report on further optimization of curtain stability with these four variables using a D-optimal partial-facto-rial design.


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