scholarly journals Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing

2021 ◽  
Vol 25 (2) ◽  
pp. 19-36
Author(s):  
Lucky Setiawan ◽  
Sawarni Hasibuan

Purpose: The research aims to design a performance improvement framework for a new model of sports shoes to increase the ramp-up process time. Methodology/Approach: The approach used the problem-solving system of 8 disciplines, Single Minute Exchange Dies, Visual Management, and the Just In Time principle. Findings: By using the methods described above, the research findings will have a positive impact on the company. Model changeover time was reduced from 600 minutes to 102 minutes, and ramp-up time was reduced from 20 days to 2 days. Research Limitation/Implication: The limitation of this study was that only the CK2946 model was still done as a case study. The cost and other inhibiting factors were also not included in the discussion of this rump-up process. Originality/Value of paper: By integrating SMED, Just In Time, visual management, and using 8-Dicipline, the researcher developed a framework for improved performance for ramping up a new model of sports shoes.

Author(s):  
Siska Oktaviani ◽  
Ahmad Syafi Adha

This research is done to know the motivation of what is behind the students run a lecture activity that requires science as a form of responsibility as a student and in addition also undergoes work activities that are working on a task to get wages or satisfaction. In this study, researchers used qualitative research with a case study approach, where researchers investigated carefully a program, event, activity, process, or group of individuals. The subject of this study is the students of the PGSD FKIP UWGM from the 2016 to 2019 class who are undergoing college activities while working. To obtain the necessary data in this study conducted various techniques such as observation, interviews, and documentation. Data analysis techniques conducted include data collection, data reduction, data presentation, and conclusion. Research findings show that the motivation of students to run a lecture while working because students ' desire to be independent and change their life for the better, by gaining a high education but they must fight the matter by working so that their needs are the cost of living, tuition fees, and other expenses can be fulfilled without having to ask with parents. And try to balance both activities in order to run well and support each other.


2017 ◽  
Vol 11 (4) ◽  
pp. 542-551 ◽  
Author(s):  
Barbara Resta ◽  
Stefano Dotti ◽  
Paolo Gaiardelli ◽  
Albachiara Boffelli ◽  
◽  
...  

Lean Manufacturing (LM) has always been intended as a means to improve efficiency by reducing operations costs, but the recent focus on sustainability and its three pillars (economic, environmental, and social) raises new issues. In this paper, a new model that links LM with sustainability is proposed and then refined through a cross-sector multiple case study. The results highlight a need to align lean implementation processes with sustainability strategy to avoid negative impacts that LM could have on the components of sustainability.


2014 ◽  
Vol 5 (1) ◽  
pp. 89-116 ◽  
Author(s):  
Naga Vamsi Krishna Jasti ◽  
Aditya Sharma

Purpose – Value stream mapping (VSM) is a lean manufacturing (LM) tool used for analyzing material and information flow on a specific product family. The purpose of this article is to address the importance of VSM in LM environment in an Indian auto components industry. Design/methodology/approach – The case study approach has been used to show the applicability and importance of VSM in an Indian auto components company, in which the current state of manufacturing is mapped with the help of VSM symbols. According to the current state mapping, the study conducted analysis and identifies the area of improvement needed in terms of work in process, lead time and cycle time. The study further implemented kaizen on the current state map and developed future state map while including these kaizens. Findings – The study clearly shows that the VSM brings out the positive impact on process ratio, TAKT time, process inventory level, line speed, total lead and process time and reduced man power. It is helping the company in satisfying their customers with respect to quality, cost and delivery. Research limitations/implications – The main limitation of the study is the confined focus on a single industry. The case should be extended to other industries in order to support the findings and for the purpose of the wider generalization. Practical implications – The results obtained from the study will help other industries and sectors to implement VSM in LM environment. Originality/value – The article deals with a real case study, which shows application of VSM for implementing lean principles.


2021 ◽  
Vol 11 (9) ◽  
pp. 3865
Author(s):  
Siavash H. Khajavi ◽  
Müge Tetik ◽  
Ashish Mohite ◽  
Antti Peltokorpi ◽  
Mingyang Li ◽  
...  

The construction industry is facing increasing pressure to improve productivity and decrease its environmental impact. Additive manufacturing (AM) technologies, especially three-dimensional concrete printing (3DCP) technology, have provided many benefits for construction. However, holistic comparative studies of the competitiveness of 3DCP and conventional methods, from cost and time perspectives, are lacking. Choosing between the methods is difficult for practitioners. In this study, we investigated the current state of 3DCP in the construction industry using seven distinct scenarios. Our analysis was performed to illustrate the impact of design and supply chain configurations on performance. The results prove the notable competitiveness of 3DCP. In contrast to the conventional construction method, the more complex round design had a positive impact on the cost and process time in 3DCP scenarios. Additionally, we show that on-site 3DCP using a robotic arm was more cost-effective than off-site 3DCP.


Agronomy ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 198
Author(s):  
Mohd Huzairi Mohd Zainudin ◽  
Aisyah Zulkarnain ◽  
Ain Sahira Azmi ◽  
Shalini Muniandy ◽  
Kenji Sakai ◽  
...  

Composting is an important technology used to treat and convert organic waste into value-added products. Recently, several studies have been done to investigate the effects of microbial supplementation on the composting of agro-industrial waste. According to these studies, microbial inoculation is considered to be one of the suitable methods for enhancing the biotransformation of organic materials during the composting process. This review provides up-to-date research findings on microbial inoculation strategies and their role and functions in enhancing the composting process and the improvement of compost quality. Based on this review, the addition of microorganisms could enhance the composting process such as accelerating the organic matter degradation, mineralization and microbial enzymes activities, and the quality of the end-products such as high germination index. It is important to notice in this strategy that sludge’s microbial consortium is feasible to enhance the composting process in pilot-scale and industrial-scale productions. Besides, it also reduces the cost of compost production. The findings of this review show the various positive impact of microbial inoculation on agro-industrial waste composting which in turn might be useful as a reference for selecting a suitable inoculum based on the type of waste materials.


Just Labour ◽  
1969 ◽  
Author(s):  
Geoff Bickerton ◽  
Rosemary Warskett

The courier industry in Canada is rapidly expanding. This is due to a number of factors including greater international trade in goods; more use of just-in-time inventory strategies; and the rapid development of internet commerce. Significant technological and organizational developments within the industry have led to greater segmentation of markets. As a result, large national and international parcel delivery firms dominate the international and intercity markets, while there has been a proliferation of smaller firms in the same-city, same-day markets. The research findings from a case study conducted in Winnipeg reveal that couriers in certain parts of the industry are relatively well paid, with benefits and employment conditions negotiated by their union, while others are independent contractors with low incomes, no benefits and insecure tenure. The article compares the experience of these two types of couriers and examines what is being done to improve the terms and conditions of work for same-day couriers. It is concluded that nature of the same day courier industry means that union organizing will be very difficult and there is no guarantee of success. Unionization, however, is a necessary prerequisite for the improvement of conditions and wages in this growing industry.


Author(s):  
Teresita Molina ◽  
Jorge Luis García-Alcaraz ◽  
Valeria Martínez Loya ◽  
Nadia Sofia Tanino ◽  
Diego Tlapa

Nowadays maquiladoras require improving processes and reducing costs in order to stay in the market and be competitive. Just in Time (JIT), the lean manufacturing tool, works specifically on materials handling, but critical success factors (CSFs) for its implementation are unknown. For this reason, in this chapter the results of a survey applied to 372 maquiladora workers of Ciudad Juárez (México) are reported. Six hypotheses are proposed and validated through a structural equations model executed in WarpPLS 5.0® software, where four latent variables related with Management Commitment, Human Resources, Suppliers and Quality benefits in a JIT environment are associated. Direct effects, indirect effects and total effects of each one of the variables are analyzed. The results show there is enough statistical evidence to state that there is a direct and positive impact of Human Resources on the obtained Quality in a JIT environment application.


2018 ◽  
Vol 7 (4.34) ◽  
pp. 180
Author(s):  
W. J. Ariffin ◽  
R. Abdullah ◽  
E. M. Rahim

This study is conducted to observe how language element gives impact to the integration of the Siamese and Malay communities in Kampung Keluang. The study is done by applying two techniques of data collection through fieldwork, namely join observation and thematic interview with the villagers in Kampung Keluang which consist of the Malays and Siamese, besides some other noteworthy individuals. The research findings showed the Siamese community use Malay language as their main language in daily undertakings and their fluency in in using the language has become an element that fosters their integration with the surrounding Malay community. Nevertheless, Siamese language is kept preserved as an identity of the Siamese through informal approach such as the socialization of parents towards their children. Preservation of the Siamese identity through their mother-tongue apparently has not given any repercussion towards integration process of the society in Kampung Keluang. The sharing of language with similar dialect, with the Malay community by the Siamese community proved that they have shared a comparable code system when interacting and it has given positive impact to the social integration in Kampung Keluang.  


1992 ◽  
Vol 5 (2) ◽  
pp. 4-9 ◽  
Author(s):  
Donna Wilson

Hospitals developed over the period of time when positivism become a predominant world view. Positivism was founded by four Western trends: preponderance of hierarchy and autocracy, popularization of bureaucracy, extensive application of a machine orientation to work and predominance of “scientific” inquiry. Organizational theory developed largely from quantitative research findings arising from a positivistic world view. A case study, analyzing a current nursing organizational structure at one large hospital, is presented. Nursing management was found to be based upon the positivistic paradigm. The predominance of a machine orientation, and an autocratic and bureaucratic structure are evidence of this. A change to shared governance had been attempted, indicating a shift to a more modern organizational structure based on a different paradigm. The article concludes by emphasizing that managers are largely responsible for facilitating change; change that will meet internal human resource needs and the cost-effectiveness crises of hospitals today through more effective use of human resources.


2012 ◽  
Vol 13 (4) ◽  
pp. 261-270 ◽  
Author(s):  
Olli-Pekka Hilmola

Despite all the efforts of Just in Time philosophy, companies are still required to run numerous warehouses to accomplish distribution management objectives, and match supply network to this activity. In this research is being reported state of the warehousing practices in the largest Finnish and Swedish companies relying on longitudinal data gained through five different surveys. Research findings show that together these two countries are still on the cost pressure with respect of transportation. Also companies in these two northern countries are still using mostly semi-trailers on their distribution transportation. However, some evidence is on place that containers are taking higher role. Interestingly, most of the warehouses of these two countries report to be located in the countries of the Baltic Sea Region, finding which is rather striking as we have given so much effort on economical integration of this region in the recent decades. Finnish companies seem to hold much larger interest on Central and Eastern European Countries warehousing. Size of warehouses is likely to increase a little bit, and units located in other continents are much smaller.


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