scholarly journals Study on Effects of Cutting Fluids on Cutting Resistance and Tool Wear in Simple Method for Incoloy 825 Reaming

2016 ◽  
Author(s):  
Rikio Hikiji
Keyword(s):  
Tool Wear ◽  
Cutting Fluids ◽  
Simple Method ◽  
Cutting Resistance ◽  
Incoloy 825

Study of Simple Method for Extraction of Optimum Cutting Fluids in Incoloy 825 Reaming

2015 ◽  
Vol 799-800 ◽  
pp. 356-360
Author(s):  
Rikio Hikiji
Keyword(s):  
Surface Integrity ◽  
Cutting Fluid ◽  
Tool Geometry ◽  
Maximum Height ◽  
Cutting Fluids ◽  
Simple Method ◽  
Optimum Cutting ◽  
Finished Surface ◽  
Dimensional Errors ◽  
Incoloy 825

The reaming deals with cutting and burnishing simultaneously and needs a severe cutting performance. The cutting mechanism is so complicated that the method of evaluating the effect of the cutting fluids on the finished surface integrity is not easy. In this study, the examination was carried out to extract an optimum cutting fluid in Incoloy 825reaming. That is, instead of reaming, the simple method was established to experimentally investigate the effect of the cutting fluids on the finished surface integrity, such as the maximum height and dimensional errors. This method is applicable to reaming processes supported by devising the tool geometry and the cutting conditions in facing with the lathe. As a result, it was clarified that the synthetic soluble showed good performance for the finished surface integrity and this simple method was effective for the evaluation of the optimum cutting fluids in Incoloy 825 reaming.

scholarly journals Formulation of Sustainable Water-Based Cutting Fluids with Polyol Esters for Machining Titanium Alloys

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 773
Author(s):  
Elisabet Benedicto ◽  
Eva María Rubio ◽  
Laurent Aubouy ◽  
María Ana Sáenz-Nuño
Keyword(s):  
Molecular Structure ◽  
Tool Wear ◽  
Titanium Alloys ◽  
Film Formation ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Lubricating Film ◽  
Wear Protection ◽  
Oil In Water ◽  
Polyol Esters

The machinability of titanium alloys still represents a demanding challenge and the development of new clean technologies to lubricate and cool is greatly needed. As a sustainable alternative to mineral oil, esters have shown excellent performance during machining. Herein, the aim of this work is to investigate the influence of esters’ molecular structure in oil-in-water emulsions and their interaction with the surface to form a lubricating film, thus improving the efficiency of the cutting fluid. The lubricity performance and tool wear protection are studied through film formation analysis and the tapping process on Ti6Al4V. The results show that the lubricity performance is improved by increasing the formation of the organic film on the metal surface, which depends on the ester’s molecular structure and its ability to adsorb on the surface against other surface-active compounds. Among the cutting fluids, noteworthy results are obtained using trimethylolpropane trioleate, which increases the lubricating film formation (containing 62% ester), thus improving the lubricity by up to 12% and reducing the torque increase due to tool wear by 26.8%. This work could be very useful for fields where often use difficult-to-machine materials—such as Ti6Al4V or γ-TiAl – which require large amounts of cutting fluids, since the formulation developed will allow the processes to be more efficient and sustainable.

Investigations of Tool Wear with Water Vapor as Coolant and Lubricant in Green Cutting

2011 ◽  
Vol 317-319 ◽  
pp. 556-559
Author(s):  
Yue Zhang ◽  
Tong Jiang ◽  
Li Han ◽  
Qi Dong Li ◽  
Tai Li Sun ◽  
...  
Keyword(s):  
Water Vapor ◽  
Tool Wear ◽  
Metal Cutting ◽  
Boundary Layer Theory ◽  
Cutting Fluids ◽  
Potential Solution ◽  
Dry Cutting ◽  
Lubricating Film ◽  
Study Results ◽  
Generating System

Green cutting is one of the developing tends in the industry field. Water vapor can be introduced in metal cutting as coolant and lubricant due to its pollution-free, generating easily and unneeded disposal. Therefore, a special generating system is developed to produce suitable water vapor, and a simulation to the velocity of water vapor jet flow is presented. Then tool wear was investigated and a new capillary model is proposed, based on the experimental results. According to the boundary-layer theory, the kinetics equations of flow were solute. The velocity and flux of molecule are presented. In the capillary, the adsorption of tool-chip interface results in boundary lubricating film; the conical shape of capillary limits the depth of coolant and lubricant penetrating; and the negative press is the motility for coolant and lubricant penetrating. The study results show water vapor can decrease tool wear about 10% times and 20% comparing to cutting fluids and dry cutting, and water vapor could be a potential solution of green cutting.

Machining

2013 ◽  
pp. 213-270
Keyword(s):  
Electron Beam ◽  
Tool Wear ◽  
Electrical Discharge ◽  
Cutting Fluids ◽  
Machining Parameters ◽  
Machining Processes ◽  
Wire Cutting ◽  
Grinding Operations ◽  
Conventional Machining

Abstract This chapter covers the practical aspects of machining, particularly for turning, milling, drilling, and grinding operations. It begins with a discussion on machinability and its impact on quality and cost. It then describes the dimensional and surface finish tolerances that can be achieved through conventional machining methods, the mechanics of chip formation, the factors that affect tool wear, the selection and use of cutting fluids, and the determination of machining parameters based on force and power requirements. It also includes information on nontraditional machining processes such as electrical discharge, abrasive jet, and hydrodynamic machining, laser and electron beam machining, ultrasonic impact grinding, and electrical discharge wire cutting.

Evaluation of Cutting Fluid With Nanoinclusions

2013 ◽  
Vol 4 (3) ◽  
Author(s):  
M. Amrita ◽  
R. R. Srikant ◽  
A. V. Sitaramaraju
Keyword(s):  
Tool Wear ◽  
Regression Model ◽  
Flow Rate ◽  
Environmental Effects ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Economic Aspects ◽  
Flow Rates ◽  
Optimum Cutting ◽  
Graphite Nanoparticles

Environmental and economic concerns on use of cutting fluids have led to use of minimum quantity cooling lubrication (MQCL) system, which uses minute quantity of cutting fluids, demanding a specialized fluid with improved properties. Investigation of any newly developed cutting fluid would be complete if it is evaluated with respect to its machinability, environmental and economic aspects. The present work investigates the viscosity, machinability characteristics, environmental effects, and economic aspects of a newly developed nanocutting fluid with varying concentrations of graphite nanoparticles applied at different flow rates to machining operation. It is found that the machinability improved with respect to conventional cutting fluid and this improvement increased with increase in concentration of nanoinclusions in the range 0.1–0.5 wt. % and also with increase in the flow rate. A regression model is developed for nanocutting fluids to estimate tool wear when used in the range 0.1–0.5 wt. % at flow rates 5 ml/min to 15 ml/min. The biodegradability is found to decrease with inclusion of nanoparticles due to the inorganic nature of selected nanoparticle. But its application as MQCL is ecofriendly as the nanocutting fluid is not disposed to the environment and graphite in it is neither toxic nor hazardous. Based on economic aspect, MQCL application with conventional cutting fluid and few cases of nanocutting fluids are found to be economic compared to flood lubrication. So a compromise has to be obtained between the economic and machinability aspects to choose an optimum cutting fluid.

scholarly journals Analysis of The Tool-Chip Interface Temperature In Cryogenic Hard Turning of Aisi D6 Tool Steel

2021 ◽  
Author(s):  
Edmilson Dantas de Lima ◽  
Anderson Clayton Alves De Melo ◽  
Adilson José de Oliveira ◽  
Júlio César Giubilei Milan ◽  
Álisson Rocha Machado
Keyword(s):  
Tool Wear ◽  
Liquid Nitrogen ◽  
Tool Steel ◽  
Hard Turning ◽  
Cutting Tool ◽  
Interface Temperature ◽  
Depth Of Cut ◽  
Cutting Fluids ◽  
Promising Alternative ◽  
Cutting Tool Wear

Abstract Hard turning is considered a strong candidate to partially replace grinding in finishing operations. However, as in the grinding operation, hard turning produces high temperatures that contributes to accelerate the cutting tool wear. In order to minimize this effect, cutting fluids can be applied as an alternative, even when PCBN inserts are used as cutting tools. However, there are many drawbacks associated with the use of cutting fluids, particularly those of mineral base, as they are hazardous to the environment. In this context, the need for more eco-friendly cutting fluids is growing and liquid nitrogen (LN2) offers a promising alternative. Previous studies have shown that LN2 can significantly reduce the cutting tool wear rate in comparison with other cooling strategies, and this is normally attributed to a reduction in the tool-chip interface temperature. However, investigations on the tool-chip interface temperature in cryogenic machining are scarce in the literature, particularly with regard to the turning of tool steels, and this study was performed to partially fill this gap. The tool-chip interface temperature during the turning of quenched and tempered AISI D6 tool steel, under dry conditions and using LN2, was investigated. A tool-workpiece thermocouple system was developed for this purpose and calibrated using a data acquisition system based on the low-cost Arduino Uno platform. In the turning tests, liquid nitrogen was delivered at the tool flank face of PCBN inserts at three cutting speeds with a constant feed rate and depth of cut. The results showed that LN2 was effective in reducing the tool-chip interface temperature at the lowest cutting speed; however, when this cutting parameter was increased, the reduction in the interface temperature was minimal as compared with the dry condition.

scholarly journals Performance Evaluation of Jatropha Seed Oil and Mineral Oil-Based Cutting Fluids in Turning AISI 304 Alloy Steel

2020 ◽  
Vol 5 (3) ◽  
pp. 85-97
Author(s):  
Emmanuel Awode ◽  
Sunday Albert Lawal ◽  
Matthew Sunday Abolarin ◽  
Oyewole Adedipe
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Alloy Steel ◽  
Seed Oil ◽  
Mineral Oil ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Aisi 304 ◽  
Physiochemical Property ◽  
Jatropha Seed

Cutting fluids play a major role in machine operations, life of tools, workpiece quality and overall high productivity which are considered as potential input for minimal tool wear, minimal surface roughness and better machining finished product owing to the ability to prevent overheating of the workpiece and cutting tool. In this paper, the challenge of environmental biodegradability, tool wear and workpiece surface roughness prompt the need to evaluate and compare the performance of Jatropha oil based cutting fluid (JBCF) with mineral oil based cutting fluid (MBCF) during turning with AISI 304 Alloy steel which are presented. Test were conducted on the Physiochemical property, fatty acid composition (FAC), cutting fluids formulation of oil ratio to water ratio in proportion of 1:9, turning operation and response surface methodology (RSM) design of experiment were carried out and used respectively. Results from FAC indicated that jatropha seed oil (JSO) has an approximately 21.6% saturated fat with the main contributors being 14.2% palmitic acid. The physiochemical property results show pH value 8.36, Viscosity 0.52 mm2/s, resistant to corrosion, good stability and a milky colouration. The S/N ratio for main effect plot for JBCF and MBCF stand at 1250 CS, 1.15 FR and 0.65 DOC; and 500 CS, 1.15 FR and 0.65 respectively with R-sq = 85.14% and R-sq(adj) = 71.76% for JBCF Ra and R-sq = 71.24% and R-sq(adj) = 56.35% for JBCF Tw,  compared to R-sq = 84.44% R-sq(adj) = 70.43% is for MBCF Ra, and R-sq = 70.48% and  R-sq(adj)  = 55.92% for MBCF Tw. Conclusively, JBCF exhibit minimal surface roughness, minimal tool wear, minimal environmental biodegradability and overall better performance compare to MBCF which makes it more suitable for turning of AISI 304 Alloy steel and is in good agreement with previous work.

Application of tri-hybridized carbonaceous nanocutting fluids in an end milling operation by the minimum quantity lubrication technique

2021 ◽  
pp. 135065012110438
Author(s):  
S. Vignesh ◽  
U. Mohammed Iqbal
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
End Milling ◽  
Hexagonal Boron Nitride ◽  
Coconut Oil ◽  
Minimum Quantity Lubrication ◽  
Work Piece ◽  
Cutting Fluids ◽  
Minimum Quantity ◽  
Milling Operations

This paper is concentrated on the exploration of carbonaceous nanocutting fluids with the concept of tri-hybridization with improved lubricative and cooling properties by using multi-walled carbon nanotubes, hexagonal boron nitride , and graphene nanoparticles with neat cold-pressed coconut oil in a fixed volumetric proportion. The rheological properties of the nanofluids were studied to assess their performance in real-time end milling operations using an AA7075 work piece on a CNC lathe machine under a minimum quantity lubrication environment. At the outset, the carbonaceous nanofluids gave good performance when compared to conventional cutting fluids. Furthermore, the surfaces of the tribo-pairs and the chips formed were analyzed using a profilometer and high-end microscopes. The results obtained from the experiments confirm that the tri-hybridized carbonaceous nanolubricant has reduced the cutting force, tool wear, and surface roughness when correlated to monotype nanofluids. The scanning electron microscope images of the surface and tool were studied and it was found that the surface quality was maintained while end milling with tri-hybridized carbonaceous nanofluid. Improvement of ∼17%, 20% and 25% in cutting forces, surface roughness and tool wear was found in tri-hybrid fluid when compared to other fluids. Thus, the present work indicates that the addition of carbon-based nanoparticles with coconut oil has offered better performance and is found to be a credible alternative to existing conventional cutting fluids.

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